Kendrion Industrial Line Holding Magnets (EN)

Industrial Line Electro holding magnets for industrial applications

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Industrial Line - Direct Current Hoding Solenoids The DC holding solenoids of the Industrial Line are divided into two different designs and variants. They are available in round or rectangular design resp. in the systems “electromagnetic holding solenoids” and “permanent magnetic holding solenoids”. Kendrion - Industrial Magnetic Systems We develop solutions! Kendrion develops, manufactures and markets high- quality electromagnetic and mechatronic systems and components for industrial and automotive applications. For over a century we have been engineering precision parts for the world’s leading innovators in passenger cars, commercial vehicles and industrial applications.

Our strength lies in new developments for our customers. Our engineers are specialists for innovative products with optimum technical properties. Furthermore, we develop mechanical assemblies, modern drive electronics and sensor systems to your requirements. Electromagnetic Holding Solenoids Electromagnetic holding solenoids are pot magnets and consist of a magnet housing and a DC-excited coil. In switched-on state the open magnetic circuit allows to hold resp. span ferromagnetic workpieces. When the voltage is switched off the workpiece to be held falls off. Potential remanence, espe- cially with light parts, can be avoided by attaching a non-magnetic foil.

The holding system works with a very low operating current and without wear (maintenance-free). Designs Our products are manufactured in Germany at the parent companies Donaueschingen and Engelswies as well as in the USA, China and Romania. This ensures efficient project management and a needs-oriented delivery for our internationally operating customers. ■ Round As a leading technology pioneer, Kendrion invents, designs and manufactures complex components and customised systems as well as local solutions on demand. Committed to the engineering challenges of tomorrow, taking responsibility for how we source, manufacture and conduct business is embedded into our culture of innovation.

Rooted in Germany and headquartered in the Netherlands, our expertise extends across Europe to the Americas and Asia. Created with passion and engineered with precision. ■ Rectangular ■ Flat design ■ Ring-shaped By means of segmented production areas we can implement both small quantities and large series with an optimum degree of automation. Permanent Magnetic Holding Solenoids These holding solenoids consist of a permanent magnetic holding system to hold ferromagnetic workpieces and of an excitation winding which neutralizes the magnetic field at the holding surface when switched on.

Due to this princi- ple these holding solenoids are preferably used where long holding times are required and the device is switched on for short times only. Furthermore, they are used as safety magnets in transportation devices as loads are held reliably even in the case of power failure. We guarantee top quality. All products are tested and developed in compliance with the norm DIN VDE 0580 for electromagnetic devices and components or according to industry-specific standards of our customers. In many cases our products are tested and certified by external associations. among others according to the CSA, VdS and ATEX guidelines.

Our quality management system is certified according to DIN EN ISO 9001 and our environmental management system fulfils the norm ISO 14001. In the business unit Industrial Magnetic Systems (IMS) the focus lies on electromagnetic actuators and mechatronic assemblies for applications in power engineering, safety engineering, machine building, automation technology and other industries. With the experience of our traditional brands Binder, Neue Hahn Magnet and Thoma Magnettechnik we are successful in our markets as an industry expert with a high technological competence.

Designs ■ Round ■ Rectanguar (bar shaped) In both systems the maximum holding forces are only reached depending on the surface roughness of the material, the material thickness and in case of full coverage (air gap = 0mm). Furthermore, the holding forces refer to 90% nominal voltage and warmed up condition. The following basic data are defined as standard: We offer you both customer-specific and standardised products. Our assemblies are based on powerful and reliable single-stroke, holding, locking, spreader, control, rotary, vibratory solenoids and solenoid valves. We always think in terms of solutions.

Kendrion – We magnetise the world ■ 24 Volt, DC ■ Electromagnetic holding solenoids 100% ■ IP 65 = device (protection against dust and hose water) ■ Permanent magnetic holding solenoids 25% 100% ■ IP 54 = device (protection against dust and splashing water) ■ IP 20 = electrical connection over termina (protection against foreign substances) ■ IP 00 = electrical connection (no protection) If the application is based on different conditions the holding force is reduced accordingly. Depending on the design the holding surface can be partly zinced or rather polished. Therefore, the customer may have to ensure corrosion protection. The solenoids are manufactured and tested acc. DIN VDE 0580 .

Depending on the quantities required other voltages and modifications are possible at extra cost. Design subject to change. 2 Nominal Voltage Duty Cycle Protection class

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Industrial Magnetic Systems Product portfolio Electromagnetic Holding Solenoids Series GTB Features Electromagnetic Holding Solenoids Series 10 310 Features Size: Length 100 - 600 mm Width 32 - 60 mm Size: Ш 15 - 250 mm This series includes a complete product range of round solenoids. Holding force: 36 - 30,000 N The electromagnetic holding bars are DC holding systems. The magnetic circuit which is open in switched on condition allows to hold ferromagnetic workpieces. Holding force: 880 - 10,400 N These solenoid systems are preferably used in fixture construction and in the industrial areas automation, transpor- tation and handling.

These solenoid systems are preferably used in general machine building, for handling and in safety technology for machine building. Page 6 - 9 Page 15 - 17 Electromagnetic Holding Solenoids Series GTH Features Permanent Magnetic Holding Solenoid Series 01 310 These permanent magnetic holding rods are electrically switchable holding solenoids. Features Size: Length 150 mm or 200 mm Width 60 mm Compared to the series GTB these solenoids offer a higher holding force with similar dimensions. This is achie- ved by a larger dimensioning of the central pole. Size: Ш 15 - 100 mm Holding force: 45 - 4,890 N Holding force:

1,000 - 1,530 N These systems are preferably used where long holding times without energy consumption are required and a load or workpieces must be held reliably and safely in the case of power failure. These solenoid systems are preferably used in machine and tool manufacture, where air gap adjustments are not required. Page 10 - 11 Page 18 - 19 Electromagnetic Holding Solenoids Series 10 331 Features Permanent Magnetic Holding Solenoid Series 01 320 / PEM Features Size: Ш 56 / 110 and 170 mm Size: Ш 12 - 150 mm This series excels by its extremely flat design and a through-hole for spindle or shaft attachment. Holding force:

750 - 5,000 N These permanent magnetic holding solenoids are electrically switchable holding systems. Holding force: 8 - 3,500 N This series is preferably used in the handling and robotics area, where installation space is narrow, flat and limited by the customer. These systems are used where in currentless state a load, a workpiece or machine parts must be held reliably and safely. Page 12 - 14 Page 20 - 22 4 5

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Cross sections Type GT015B bis GT090B with free braids Type GT100B to GT250B with cable Type GT025B to GT080B with terminal Electromagnetic Holding Solenoid Series GTB Application This series includes a complete product range of round solenoids. These solenoid systems are preferably used in fixture constructionand in the industrial areas automation, transportation and handling. Technical Data As connections there are free braids resp. cables for GT100B and higher. With sizes GT025B to GT080B a terminal is also possible. Lateral force loading equates to a displacement force F v of approximately 1/4 F H . The coil is potted with resin (protection class IP65) resp.

unpotted (protection class IP54). The complete magnet housing including holding surface is zinced. The moun- ting is achieved by acentral thread at the rear side of the housing. Advantages ■ Maximum Holding force with low air gaps ■ Compact design ■ Manifold conection options ■ Optimised copper and iron ratio Special voltage configurations are available on request +44 (0)1264 364194 sales@impulseautomation.co.uk 6 7 Designation Diameter (d1) x height (h) [mm] Max.

hol- ding force [N] Nominal power [W] Thickness counter plate [mm] Thread (m) x depth (t) [mm] Clearance (x) [mm] Cable- / Lead length (L) [mm] Weight [kg] GT015B011 15 x 12 36 2 2 M3x6 5.5 200 0.02 GT018B001 18 x 11 45 1.4 2 M3x5 6.5 200 0.02 GT025B001 25 x 20 140 3.1 3 M4x6 10 200 0.06 GT032B001 32 x 22 230 3.5 3.6 M4x6 13.5 200 0.1 GT040B001 40 x 25.5 475 5.1 4.5 M5x8 17 200 0.2 GT050B001 50 x 27 750 6.2 6 M5x8 21.5 200 0.3 GT063B001 63 x 30 1,000 7.9 7 M8x12 27 200 0.6 GT070B001 70 x 35 1,500 12 8 M8x12 29 200 0.9 GT080B001 80 x 38 1,800 14.9 10 M8x12 34 200 1.2 GT090B001 90 x 42 2,400 14 10 M8x12 37 200 1.7 GT100B001 100 x 43 3,400 20.6 10.5 M10x15 45 300 2 GT150B001 150 x 56 9,000 37 17 M16x24 57 300 6 GT180B001 180 x 63 15,000 49 21 M24x36 71 300 10 GT250B001 250 x 80 30,000 90 29 M24x36 98 300 26 Technical Data ■ Standard nominal voltage:

24 V DC ■ Duty cycle: 100% ED ■ Insulation class: E Accessories ■ You find suitable anchor plates on page 23

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