MAN Heavy Duty Platform Operators Manual (EN)

DDC-SVC-MAN-0189 DD Heavy Duty Platform Operators Manual Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved. Detroit Diesel Corporation is a Daimler company. Printed in U.S.A.

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Table of Contents Table of Contents California Proposition 65 Warning and Engine Idle Notice ......................... 5 Forward ............................................................................................................. 6 Introduction.................................................................................................... 6 Non-Genuine and Rebuilt Component Quality Alert.................................... 6 Personnel Requirements................................................................................ 6 Engine Conversions and Modifications.........................................................

7 To the Operator ................................................................................................. 8 Caution Summary ........................................................................................... 10 Engine Identification ...................................................................................... 17 Engine Components - EPA07, EPA10, GHG14 DD Platform..................... 17 Engine Components - GHG17 DD Platform............................................... 24 Engine Model and Serial Number Designation........................................... 30 Operating Instructions for Starting the Engine ...........................................

40 First Time Start Preparations....................................................................... 40 Detroit Diesel Electronic Controls (DDEC) System .................................... 58 DDEC VI System - EPA07.......................................................................... 58 DDEC 10 System - EPA10/GHG14............................................................ 61 Detroit Diesel Electronic Control System Operation.................................. 64 Detroit Diesel Electronic Control System Features..................................... 68 Accelerating the Vehicle..............................................................................

72 Cruise Control.............................................................................................. 72 Engine Brake and Cruise Control................................................................ 75 DD Platform Shifting................................................................................... 75 Idling............................................................................................................ 76 Engine Brake System ...................................................................................... 77 Driver Control Switches..............................................................................

77 Clutch Pedal and Throttle Position Controls............................................... 77 Engine Brake Activation Conditions........................................................... 77 Engine Brake Operation............................................................................... 78 Anti-Lock Braking Systems........................................................................ 79 Operating on Flat, Dry Pavement................................................................ 79 Operating Down a Long, Steep Grade......................................................... 79 Operating on Wet or Slippery Pavement.....................................................

80 Engine Systems ............................................................................................... 82 EPA07 Aftertreatment Device ....................................................................... 84 EPA10 Aftertreatment System ...................................................................... 85 GHG14 Aftertreatment System ..................................................................... 88 GHG17 Aftertreatment System ..................................................................... 89 Diesel Exhaust Fluid Information .................................................................

91 Aftertreatment Device Operating Requirements ........................................ 92 EPA10 Diesel Exhaust Fluid (DEF) Purge Cycle ......................................... 93 EPA10/GHG14/GHG17 Diesel Exhaust Fluid Tank ................................... 94 Aftertreatment Maintenance ......................................................................... 95 2 All information subject to change without notice. Copyright © 2021 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0189

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DD Heavy Duty Platform Operators Manual Performing a Parked Regeneration - EPA07 ............................................... 96 Performing a Parked Regeneration - EPA10/GHG14 ................................. 98 Performing a Parked Regeneration ............................................................ 100 Hazardous Applications ............................................................................... 103 Service Record .............................................................................................. 104 Instrument Panel Lamps ..............................................................................

105 Diesel Exhaust Fluid Level Warning Lamps .............................................. 109 Aftertreatment System Driver Notifications and Actions ......................... 110 DEF Post-Run Indicator Lamp ................................................................... 114 EPA10 DEF Post-Run Indicator Lamp...................................................... 114 Preventive Maintenance Intervals ............................................................... 115 EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables - 93K222(CK-4) and 93K223(FA-4) ..............................................................

120 EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables - 93K218(CJ-4) ................................................................................................ 130 EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables for Recreational Vehicles .................................................................................... 132 Routine Preventive Maintenance ................................................................ 134 Monitoring the Lubricating Oil................................................................. 134 Monitoring the Lubricating Oil Filter........................................................

135 Monitoring the Cooling System................................................................. 136 Inspection of the Radiator.......................................................................... 137 Monitoring the Cooling System Filter....................................................... 138 Monitoring the Fuel Filters........................................................................ 138 Adjusting the Valve Lash........................................................................... 139 Monitoring the Belt Tensioner...................................................................

139 Poly-V-Belt Inspection............................................................................... 140 Monitoring the Serpentine Belts................................................................ 141 Inspection of the Air Intake System.......................................................... 142 Monitoring the Air Cleaner........................................................................ 142 Monitoring the Exhaust System................................................................. 142 Monitoring the Aftertreatment System...................................................... 143 Inspection of the Air Compressor..............................................................

143 Monitoring the Fuel and Fuel Tank........................................................... 143 Inspection of Hoses and Fittings for Fuel Leaks....................................... 144 Inspection of the Turbocharger and Charge Air Cooler............................ 145 Inspection of the Battery............................................................................ 145 Steam Cleaning the Engine........................................................................ 146 Inspection of the Battery-Charging Alternator.......................................... 146 Lubricating the Fan Hub............................................................................

147 Checking the Vibration Damper................................................................ 147 How to Procedures ........................................................................................ 149 How to Select Lubricating Oil................................................................... 149 How to Select Lubricating Oil (EPA07).................................................... 149 When to Change Oil.................................................................................. 151 All information subject to change without notice. 3 DDC-SVC-MAN-0189 Copyright © 2021 DETROIT DIESEL CORPORATION

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Table of Contents How to Replace the Lubricating Oil and Oil Filter................................... 151 How to Select Diesel Fuel......................................................................... 155 How to Replace the Fuel Filters................................................................ 156 Engine Out of Fuel – How to Restart........................................................ 166 How to Clean an Engine............................................................................ 167 Cleaning/Flushing the Cooling System..................................................... 168 Coolant Selections and Maintenance.........................................................

169 Coolant Fill Options.................................................................................. 170 Coolants for Detroit™ Engines................................................................. 172 Maintenance............................................................................................... 173 Appendix A - Definitions.......................................................................... 179 Appendix B - General Coolant Information.............................................. 180 Appendix C - Detroit™ Cooling System Maintenance Products.............. 183 How to Replace the Coolant Filter............................................................

185 Checking the Hoses................................................................................... 186 How to Service the Dry Type Air Cleaner................................................. 187 Customer Assistance ..................................................................................... 188 Availability of Detroit™ Service Outlets.................................................. 188 Detroit Genuine Coolant Engine Products ................................................. 189 Engine Oil Capacities ................................................................................... 191 4 All information subject to change without notice.

Copyright © 2021 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0189

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