Mechanical (6HK1) 1B-1 Engine Mechanical (6HK1) Table of Contents Cylinder head cover.........................................................1B-2 removal.......................................................................1B-2 installation...................................................................1B-3 Cylinder head assembly...................................................1B-4 removal.......................................................................1B-4 disassembly...............................................................1B-16 inspection..................................................................1B-22 reassembly................................................................1B-29 installation.................................................................1B-39 Idle gear.........................................................................1B-57 removal.....................................................................1B-57 inspection..................................................................1B-73 installation.................................................................1B-74 Inlet cover....................................................................1B-102 removal...................................................................1B-102 installation...............................................................1B-108 Cylinder block.............................................................1B-117 removal...................................................................1B-117 inspection................................................................1B-138 installation...............................................................1B-139 Crankshaft...................................................................1B-179 removal...................................................................1B-179 disassembly.............................................................1B-199 inspection................................................................1B-200 reassembly..............................................................1B-205 installation...............................................................1B-206 Piston...........................................................................1B-245 removal...................................................................1B-245 disassembly.............................................................1B-258 inspection................................................................1B-259 reassembly..............................................................1B-266 installation...............................................................1B-268 Camshaft......................................................................1B-290 removal...................................................................1B-290 disassembly.............................................................1B-293 inspection................................................................1B-294 reassembly..............................................................1B-296 installation...............................................................1B-297 Flywheel......................................................................1B-303 removal...................................................................1B-303 inspection................................................................1B-305 installation...............................................................1B-306 Crankshaft front oil seal..............................................1B-308 removal...................................................................1B-308 installation...............................................................1B-310 Crankshaft rear oil seal................................................1B-314 removal...................................................................1B-314 installation...............................................................1B-316 Rocker arm shaft.........................................................1B-319 removal...................................................................1B-319 disassembly.............................................................1B-321 inspection................................................................1B-322 reassembly..............................................................1B-324 installation...............................................................1B-326 Exhaust manifold.........................................................1B-331 removal...................................................................1B-331 inspection................................................................1B-336 installation...............................................................1B-337 Valve spring................................................................1B-344 removal...................................................................1B-344 inspection................................................................1B-348 installation...............................................................1B-349 Valve stem oil seal......................................................1B-356 removal...................................................................1B-356 installation...............................................................1B-360 CMP sensor.................................................................1B-367 removal...................................................................1B-367 inspection................................................................1B-368 installation...............................................................1B-369 Intake throttle valve.....................................................1B-370 removal...................................................................1B-370 installation...............................................................1B-371 CKP sensor..................................................................1B-372 removal...................................................................1B-372 inspection................................................................1B-373 installation...............................................................1B-374 Front cover..................................................................1B-375 removal...................................................................1B-375 installation...............................................................1B-378 Supplementary Information.........................................1B-385