Kaiyi HS120V — инструкция

HS120V CHAPTER 5 HOHFWULF#V\VWHP (/(&75,&6 1. SPECIFICATIONS ................................... 5-2 4.2.10 Telemetics controller .....................5-88 4.2.11 RCV assembly (LH) (RH) ..............5-90 2. CIRCUIT AND COMPONENT LOCATION .............................................. 5-3 4.2.12 Safety sensor (safety bar) ............. 5-91 2.1 Electric circuit diagram ................................ 5-3 4.2.13 Seat switch ....................................5-92 2.2 Location of electronic components ............. 5-5 4.2.14 Oil temperature sensor ..................5-93 4.2.15 Horn...............................................5-93 3. WIRING IDENTIFICATION .....................

5-7 4.2.16 Wiper motor ...................................5-94 3.1 Wiring color identification ............................ 5-7 4.3 Lamps (Bulb replacement) ........................5-95 3.2 Cross sectional area of wiring ....................5-8 3.3 Symbols for electric components ...............5-8 4.3.1 Led work lamp .................................5-95 4.3.2 Turn signal lamp .............................5-95 3.4 Fuse ............................................................ 5-9 4.3.3 Brake lamp (Rear lamp) / Turn signal lamp .................................................5-96 3.4.1 Inspection ..........................................

5-9 4.3.4 Room lamp ...................................... 5-97 3.5 Electric device diagnosis .......................... 5-10 3.4.2 Cause for blown fuse ........................ 5-9 5. TROUBLESHOOTING .......................... 5-98 4. ELECTRIC COMPONENTS ...................5-11 5.1 When the engine cannot be started ..........5-98 4.1 Engine room ...............................................5-11 5.2 When the system is not charged ............ 5-100 4.1.1 Battery ..............................................5-11 5.3 When the system is not preheated automatically ..........................................

5-102 4.1.2 Fuse box ...........................................5-11 4.1.3 Starter motor ....................................5-13 5.4 When work lamp cannot be operated .... 5-105 4.1.4 Alternator ..........................................5-14 5.5 Fuel gauge operation ..............................5-107 5.6 Temperature gauge operation ................ 5-108 4.1.5 Glow plug ........................................ 5-16 5.7 Hour meter operation .............................. 5-109 4.1.6 Coolant temperature sensor ............ 5-16 4.1.7 Engine oil pressure switch ................5-18 6.

WIRING DIAGRAM ..............................5-111 4.1.8 ECU ..................................................5-18 6.1 Main ........................................................5-111 4.1.9 Sensors and relays ...........................5-19 6.2 MCU update .............................................5-115 4.2 Cabin & Chassis .......................................5-39 4.2.1 Ignition switch ................................. 5-39 7.

EXPLODED VIEW ................................5-116 4.2.2 Escort unit .......................................5-40 7.1 LF1-G311007 Engine electrical group ......5-116 7.2 LF1-G327001 Light control group ............5-117 4.2.3 Flasher ............................................ 5-41 4.2.4 Switch panel ...................................

5-41 7.3 LF1-G328002 Power socket group ..........5-118 4.2.5 Engine accelerator dial ...................5-43 7.4 LF1-G331001 Wire harness group ...........5-119 4.2.6 Accelerator pedal sensor ................5-44 7.5 LF1-G332001 Cluster control group .......5-120 7.6 LF1-G332501 Fuel sender group .............5-121 4.2.7 Relay box ........................................5-46 4.2.8 Instrument panel ............................. 5-47 7.7 LF1-G333501 Vehicle control group ....... 5-122 4.2.9 MCU (Micro Controller Unit) ............5-74 TABLE OF CONTENTS

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ELECTRIC SYSTEM - SPECIFICATIONS HS120V 1. SPECIFICATIONS G5:9HM:=FGH 8F=J=B;7 756=B 9B;=B9 9@97HF=7GMGH9A =B89L 5 -2 GMW-0035 ITEM SPECIFICATION Battery 12V 110Ah Alternator 13.5V 75A Starter motor 12V 2.5kW Slow-blow fuse 30A(Start), 40A(Engine), 60A(Lamp), 70A(Power 2), 80A(Preheat), 100A(Power 1) Engine oil pressure switch 0.5 kgf/cm2 Crankshaft wheel sensor Operating voltage : 4 ~ 24 VDC DPF differential pressure sensor Operating voltage : 4.75 ~ 5.25 VDC Intake air temperature sensor (T1) Temperature range : -40°C ~ 250°C MCU Operating voltage : 8 ~ 16 VDC Buzzer Rated voltage : 6 ~ 24 VDC Twin relay (For motor) Operating voltage :

10 ~ 15 VDC Oil temperature sensor Operating temperature : -30°C ~ 130°C Escort unit Operating voltage : 10 ~ 16 VDC Relay (70A) Operating voltage : 9 ~ 16 VDC Flash unit Operating voltage : 9 ~ 15 VDC Horn 12V 2.5A 105 ~ 118 dB(A) Turn signal lamp, tail lamp 12V P21W, 5W Brake lamp, turn signal lamp, tail lamp 12V P21W, P21/5W Work lamp LED Number plate lamp 12V 3W Room lamp 12V 10W

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ELECTRIC SYSTEM - Circuit and component location 2.

CIRCUIT AND COMPONENT LOCATION 2.1 ELECTRIC CIRCUIT DIAGRAM B07H 8.0 R CN175_POWER2 70A B20 8.0 R K01J 0.50 R K01D 1.25 R K01B 0.50 R K01B 0.50 R B03A 0.85 R ECU_RELAY_COIL 5 B04 0.85 W CN08_POWER_RELAY4 B20 8.0 R K01N 0.50 R B42K 3.0 R K01D 1.25 R B42M 2.00 R B42M 2.00 R CN20_POWER_RELAY2 B42K 3.0 R B03C 8.0 R B03B 3.0 R ECU_POWER_RELAY 25 B05 3.0 R 85 30 K01C 3.0 R K01M 2.00 R K01E 0.50 R K01E 0.50 R K01R 0.85 R B42A B42A 5.0 R B42D 0.85 R MCU/CLUSTER 85 30 87 86 B42H 0.50 R B42G 0.85 R B42C 0.85 R 15 87 86 SAFETY FIRST DRIVING & CHASSIS CABIN ENGINE ELECTRIC SYSTEM HYDRAULIC SYSTEM INDEX 955P 8.0 R 955K 3.0 R Z302 0.50 B 686 1.25 Or 592C 3.0 R 592C 3.0 R 592B 0.50 R Z401 0.50 B CN142_AIRCON B12 3.0 R B12 MAIN_GND K01R 0.85 R B42C 0.85 R CN101_DIODE_PILOT_LOCK_TRAVEL(CTL) 30A 995P 0.50 R LEFT_JOYSTICK B42D 0.85 R 592A 0.50 R B42G 0.85 R MAIN_GND CN122_MCU 899J 0.50 B 467A 0.50 R/Y B10H 3.0 R/W B10W 1.25 R/W B13 1.25 R/B 592D 1.25 R CABIN AIR_SUSPENSION_SEAT CN126_AIR_SUS_SEAT 10 K01H 0.50 R POWER_SOCKET 955B 0.85 R 995P 0.50 R HORN 10 ROOM_LAMP FLASHER_UNIT 592A 0.50 R 15 1 2 994 1.25 R/B 994 1.25 R/B Z998 1.25 B 304 304 0.50 Br MB01 Travel_SOL_CTL MA01 Aux_14D_Switch 467B 0.50 R/Y 467B 0.50 R/Y 899H 0.50 B 899H CN174_POWER1 ECU_KEY_POWER 955A 2.00 R ELCTRIC_FAN RIGHT_JOYSTICK 10 732 0.85 R/G 732 0.85 R/G 10 STOP_LAMP 10 10 BEACON_LAMP B31B 8.0 R B31A 10 R 100A B10Y 10 R/W B10U 8.0 R/W B10F 3.0 R/W B10I 2.00 R/W 10 VALVE_POWER 10 25 14PIN 10 731 0.85 R/Y 76 0.50 Or 592G 0.50 R 10 361 0.50 Y/L CABIN_GND K01J 0.50 R B10T 3.0 R/W B10T 219 0.85 R/G 30 35 0.85 W 36 3.0 L 37 3.0 L 347 989 1.25 Gr 10 K201A 0.85 W/R CN200_ROOM_LAMP_SW 992L 0.50 B/R 96Z 0.50 R/B 982 0.50 R/Y Z342 0.50 B 599 0.50 Br RMS/ALTERNATOR 921 2.00 R 921 2.00 R 921 2.00 R 347 0.50 W/G 996A 0.50 Gr CN15_LEFT_JOYSTICK CABIN_GND BACK_BUZZER B13A 0.85 R/B B13A CN83_ELECTRIC_RELAY B42H 0.50 R 1 +Vbb CN16_HORN_RELAY 51 0.50 P ON OFF LIGHT_LAMP 10 10 B13B 0.85 R/B B13B 85 30 989 K201C 0.50 W/R 85 30 ON OFF 731 0.85 R/Y 20 891A 0.50 Y 891 0.50 Y CN168_ENGINE B03C 8.0 R CN160_GLOW_PLUG B31B 8.0 R B13 1.25 R/B B13D 0.85 R/B CN134_ USB_SOCKET_ROOF(KIOTI) 87 86 Z787 0.50 B 87 86 CN138_ROOM_LAMP CABIN_GND 76 0.50 Or FLASHER_UNIT 981A 2.00 P 40A 80A B13C 0.50 R/B B13C Z113 0.50 B W 35A 0.50 2 1 595A 0.50 R/G Z341 0.50 B 81B 0.50 R/G Z20 0.50 B E B L CN27_BACK_BUZZER_RELAY 402 0.50 Gr 344 0.50 Br/L 344 B45 8.0 R B13D 35 0.85 W CN143_ POWER_SOCKET_ROOF 1 2 120W Z112 0.85 B 992L B02A 8.0 R 454T 0.50 Y/R 454T MAIN_GND CN82_ELECTRIC_FAN 996A 0.50 Gr 996B 0.50 Gr 12 Plugged MAIN_GND 85 30 CN04_POWER_RELAY1 CN92_DIODE_CHARGE 322 0.50 R/G 322 A01C A01C 0.50 Lg 37 3.0 L 1 M 2 Z111 3.0 B 996C 0.50 Gr 899P 0.50 B 1 +Vbb 2 +Vbb 595B 0.50 R/G 598 0.50 Gr 87 Z344 0.50 B 86 891A 85 30 B10U 8.0 R/W A01B 0.50 Lg Lg 0.85 A01U CABIN_GND K01N 0.50 R K01F 0.50 R K01M 2.00 R 309 899P 309 0.50 Or 307 0.50 P 4 P1(14PinE) 3 Gnd 595A 0.50 R/G CN17_DIODE_HORN 981B 0.85 P 981A 2.00 P MAIN_GND B46 8.0 R 86 87 256 0.50 B CN05_ALTERNATOR P B K01H 0.50 R K01C 3.0 R A01B MAIN_GND 310 307 310 0.50 Br/L 5 P2(Aux_Hold_M_Switch) 6 P4(14PinF) CN18_HORN 981C 0.85 P CN28_BACK_BUZZER 256 F 0.5 L 71 0.50 P B10F 3.0 R/W A01A 1.25 Lg K01A 3.0 R K01A 3.0 R K01T 0.85 R 302 308 308 0.50 W 302 0.50 G 8 P8(Aux_Electrical_Mode_Change) 7 P5(Aux_Hold_F_Switch) Z348A 0.50 B Z348B 0.50 B MAIN_GND B46 8.0 R CN01_GLOW_PLUG IC REG.

R 891A 0.50 Y 891A K01S 0.50 R K01S K01G 1.25 R 311 311 0.50 W/G 10 Floating 9 ARW_J(Aux_Port_Variable_Switch) + - Z347 0.50 B Pos Con B+ ACC M ST G PILOT_LOCK_TRAVEL/BUCKET(SSL) K01G 1.25 R 12 Plugged 11 PLUGGED 979 0.50 R/Y CN133_FLOATING_MAGNET Z999 0.50 B CABIN_GND 686 1.25 Or 686Z 1.25 Or CN02_MAIN_SWITCH 979 686J 0.50 Or 686J 0.50 Or CN108_TRAVEL_PRES_SEN(REVERSE) 502 0.50 W/R PARKING 20 MAIN_GND 686P 0.50 Or 1 VCC 2 GND 3 OUT Z953 0.50 B B02B 3.00 R CN182_STARTER 30A B21 2.0 R 502A 0.50 W/R 502B 0.50 W/R 502B 10 686P 0.50 Or 315 0.50 L/B 502A 0.50 W/R 502H 0.50 W/R 704 0.50 Br/B MAIN_GND 899M CN07_START_RELAY B21 2.0 R B22 2.0 R B22 2.0 R B10I 2.00 R/W K01T 0.85 R 705A 0.50 R/B 350 315 85 30 FUEL_HEATER 345 CN87_PILOT_LOCK_TRAVEL_RELAY(SSL) 349 CN86_PILOT_LOCK_BUCKET_RELAY(SSL) 705A 0.50 R/B 350 0.50 Or 686K 0.50 Or CN107_TRAVEL_PRES_SEN(F_RH) CN118_MCU_SERVICE 87 86 25 FAN_CLUTCH 5 704 0.50 Br/B 345 0.50 P/L 705 0.50 R/B 349 0.50 P 686K 0.50 Or 1 VCC 2 GND Z952 0.50 B 248D 0.50 Y 247D 0.50 W/L S5 CANL S6 @pinLa B02A 8.0 R 237 0.50 Br/R B11 2.00 R/G 960 0.85 R/Y CN90_PARKING_SOL PARKING_RELAY 85 30 85 30 85 30 3 OUT 314 0.50 G/B 882 0.50 Y/B 883 0.50 G/R S3 UPDATE(RS-232RX) S4 CANH B02R 8.0 R B02R 8.0 R B02B 3.00 R 87 86 86 87 86 314 MAIN_GND 881 0.50 B S1 UPDATE(RS-232GND) S2 UPDATE(RX-232TX) 707B 0.50 Y/R 87a 87 Z850 0.50 B 713B 0.50 R/G Z351 0.50 B 715B 0.50 Lg Z349 0.50 B CN103_HEATER_RELAY A01U 0.85 Lg CN106_TRAVEL_PRES_SEN(F_LH) 1 VCC 2 GND Z951 0.50 B MAIN_GND 3 OUT 313 0.50 Y/B B31A 10 R CN03_START_MOTOR 85 30 707B 0.50 Y/R CABIN_GND MAIN_GND CN89_DIODE_PILOT_LOCK_BUCKET CN23_STOP_RELAY 599 0.50 Br 313 MAIN_GND CN06_BATTERY ST+ B+ S 87 86 707A 0.50 Y/R CN88_DIODE_PARKING CN173_PILOT_LOCK_TRAVEL_SOL(SSL) CN149_DIODE_PILOT_LOCK_TRAVEL(SSL) CN85_PILOT_LOCK_BUCKET_SOL(SSL) 715A 0.50 Lg 30 B- B 5.0 Z200D B07H 8.0 R M 851 2.00 R/G Z989 2.00 B 713A 0.50 R/G Z200A 8.0 B CN163_LAMP B07 5.0 R CN105_START_MOTOR @pinNu @pinLa CN104_FUEL_HEATER 97B 0.50 R/B 97B 0.50 R/B B 5.0 Z200B B 5.0 Z200D 60A Z61A 0.50 B Z304 0.50 B B42A 5.0 R Z61B 0.50 B Z63A 0.50 B Z304 Z990 2.0 B Z62A 0.50 B Z63B 0.50 B MAIN_GND B42A MAIN_GND Z62B 0.50 B MAIN_GND MAIN_GND MAIN_GND CABIN_GND 899G 0.50 B 899F 0.50 B 921J 0.50 R 899D 1.25 B 899B 1.25 B 899D 1.25 B 921K 0.50 R MCU_GND 899P 899P 0.50 B CN119_RMS Y/L 0.50 361 B13C 0.50 R/B B13C CN26_FRONT_LAMP(LH) CN100_BECON_SWITCH 96R 0.50 W Y/L 0.50 361 CN19_BECON_RELAY(CABIN) CN32_BEACON_LAMP Y/L 0.50 361 586 0.50 P 248E 0.50 Y 921 2.00 R 10W 21W 21W CN21_REAR_LAMP(LH) CN22_REAR_LAMP(RH) 87B 0.50 R/B 921A 0.50 R CN54_LICENCE_LAMP 96L 0.50 W ON OFF 85 30 96J 96J 0.50 W 414A 0.50 Gr Turn 96U 0.50 W Tail Turn Z34 0.50 B 87C 0.50 R/B 96S 0.50 W Tail 21W 21W 5W 87D 0.50 R/B 21W 21W 5W 992K 0.50 B/R 586 0.50 P ON OFF Z304 0.50 B 921F 0.50 R CN66_RIDE_CONTROL_SOL CN67_RIDE_CONTROL_RELAY 921C 0.50 R 941 0.50 L/W 941 Z32 0.50 B Stop Tail Turn Stop Tail Turn 247E 0.50 W/L Z791 0.50 B CN64_SELF_LEVELING_SW 96I 0.50 W 921F 0.50 R 998 85 30 CABIN_GND Z421 0.50 B Z31 0.50 B 87D Z30 0.50 B R/Y 0.50 403 Z304 A01C WIPER_WASHER A01C 0.50 Lg CN09_POWER_RELAY3 CN132_TELEMATICS 1 GND R12 Gnd Z792 0.50 B 87 86 CABIN_GND 96K B10T B10T 3.0 R/W 15 401 2.00 R 401 2.00 R SOS_SWITCH 2 B+(IN)->KEY)ON 3 B+(OUT) 891C 0.50 Y 3 6 ON 2 5 OFF ON OFF 398B 0.50 Y Z603 0.50 B MAIN_GND MAIN_GND 85 30 ON OFF 248F 0.50 Y 248F 0.50 Y 247F 0.50 W/L CABIN_GND CABIN_GND 992G 0.50 B/R 973B 0.50 G 86 96M 0.50 W 96U 0.50 W 96A 0.50 W B 0.50 Z853 761 2.00 Y 87 Z153 0.50 B 86 ON OFF 891B 0.50 Y 8 REMOTE(12V) 247F 0.50 W/L CABIN_GND CABIN_GND 96R 0.50 W 247C 0.50 W/L 973A 0.50 G 973A CN55_QUICK_ATTACH_LOCK_RELAY CN56_QUICK_ATTACH_LOCK_SOL CN72_DIODE_SOFT_SHIFT 398B 0.50 Y CN73_DIODE_RIDE_CONTROL 96C 0.50 W CABIN_GND CABIN_GND 686Q 0.50 Or 686Y SELF_LEVELING_RELAY 921A 0.50 R 973B 0.50 G 921J 0.50 R 393A 0.50 Y 398A 0.50 Y 981D CN25_WORK_LAMP_RELAY(F) 981B 0.85 P 990 0.50 R/Y 96H 0.50 W 686Y 0.50 Or B05 3.0 R B04 0.85 W 85 30 30 CN30_ WORK_LAMP(R,R) CN31_ WORK_LAMP(R,L) CN186_WORK_LAMP_RELAY(R) 981D 0.50 P 991 0.50 Y/R CN114_ESCORT_UNIT 992A 0.50 B/R 984 0.50 Br 983 0.50 R/Y 686X 0.50 Or CN91_CLUSTER ECU_RELAY 85 30 Z210A 0.50 B Z602A 0.50 B 61A 0.50 R Z06B 0.50 B Z06A 0.50 B 686Y 686Y 0.50 Or 981C 0.50 P 984 0.50 Br 7 LOW_LAMP_SW 1 5 12V_BATT+ 12V_KEYON 2 HIGH_LAMP_SW 983 0.50 R/Y CN53_LIGHT_SWITCH 686X B13B B13B 0.85 R/B MC2 Battery_B+ MC1 Power_IG_12V 87a 87 86 87a 87 903 0.50 Y Z851 0.50 B 86 87 B 0.50 Z602 991 0.50 Y/R 990 0.50 R/Y 3 8 HIGH_LAMP_RLY+ LOW_LAMP_RLY+ 6 TAIL_LAMP 4 GND 992 0.50 B/R CN29_ WORK_LAMP(F,R) ON OFF B C B A 6 OFF ON C A 1 3 CN11_WASH_MT(F) 806 2.00 G/B 87D 87D 0.50 R/B B06 3.0 R B06 3.0 R 245 0.50 B 96Y 0.50 W Z15 0.50 B CN24_WORK_LAMP(F,L) 96Y 0.50 W 247C 0.50 W/L Z15A 0.50 B Z51 0.50 B 96B 0.50 W 96H 0.50 W 981C 0.85 P 2 F 5 R 981A 0.50 P 981A 0.50 P 414D CABIN_ GND 414D 0.50 Gr Z991 0.50 B CABIN_GND MAIN_GND CABIN_GND 61B 0.50 R CABIN_GND 61A 0.50 R Z05 0.50 B Z15B 0.50 B 761B 2.00 Y 999 0.50 B/Y Twist 248C 0.50 Y CN60_SELF_LEVELING_SOL 903 0.50 Y 903A 0.50 Y Z711A 0.50 B CN69_DIODE_SELF_LEVELING 905B 0.50 L/Y CABIN_GND 981D 0.50 P CN125_ BUZZER + - 999 0.50 B/Y 686Q 0.50 Or Z701A 0.50 B Z103A 0.50 B CABIN_GND CABIN_GND CABIN_GND 973A 975A 975A 0.50 Y/R 973A 0.50 G CABIN_GND 981D CN93_CAMERA 976A 976A 0.50 Br/R 977 0.85 B Z711 0.50 B 992F 0.50 B/R 992G 0.50 B/R 992K 0.50 B/R 977C 0.85 B 993 0.85 Vo 980 0.85 R B 0.50 Z701 Z103 0.50 B 992L 992L 0.50 B/R 992J 0.50 B/R 992I 0.50 B/R 992B 0.50 B/R 992 0.50 B/R 997 0.85 W 761B 2.00 Y 322 0.50 R/G MAIN_GND MAIN_GND 96P 0.50 W MAIN_GND FOOT PEDAL (&8$ 322 222 0.50 R/B 208 0.50 Y 2 1 ZD\(QJLQH&RQQHFWRU 73 96 174 175 177 183 184 192 193 196 223 0.50 R/B 220 0.50 B 4 3 992D 0.50 B/R 72 150 151 159 160 163 164 166 168 169 170 171 172 49 248C 0.50 Y 48 25 125 126 127 128A 129A 130 131 132 133 134 135 138 139 141 144 145 146 147 686A 686A 0.50 Or CN112_AUX_SWITCH B12 B06A 0.85 R 1 24 103 105 106 109 110 100A 112 113B 114 115 116 117 118 119 122 123 96P 0.50 W 2 Off ON ON 1 992B 0.50 B/R ECU_SENSOR 205 2.00 R 205 2.00 R 203 2.00 R 203 2.00 R 201 2.00 R 201 2.00 R (&8% 686H 686G 0.50 Or 301 0.50 Y 686H 0.50 Or 686B 0.50 Or 3 301 B12A 3.0 R 10 454T 0.50 Y/R 502H 0.50 W/R 245 0.50 B ZD\9HKLFOH&RQQHFWRU 46 58 247A 248A 256 258 205 206 K01S CD_PLAYER B13D 454G 0.85 Y/R 454T 219 0.85 R/G 33 45 234 237 245 203 204 K04C 3.00 R/W A01B 0.50 Lg 10 985 0.50 Lg CN14_SPEAKER_RH 31 0.50 Br 454L 454L 0.50 Y/R 454H 0.50 Y/R 454C 0.50 Y/R 237 0.50 Br/R 20 32 220 221 222 223 224 225 226 229 232 14PIN CN176_POWER_RELAY5 B12 3.0 R K01S 0.50 R 32 0.50 B + - 454C Z216 5.0 B 206 2.00 B 202 2.00 B 204 2.00 B 7 19 208 209 502H 213 214 215 219 201 202 30 85 30 CN13_SPEAKER_LH 33 0.50 Br + 2 1 177 0.50 B 177 0.50 B ECU_GND K05 3.00 G/R CN12_BLUETOOTH_PLAYER 985 0.50 Lg B13D 0.85 R/B 31 0.50 Br 32 0.50 B 33 0.50 Br 34 0.50 B 34 0.50 B - INLET METERING VALVE NO PART NAME 103 Injector 2 bank A High Side NO PART NAME 206 ECU GND K05C 1.25 G/R K05E 1.25 G/R K05D 1.25 G/R K05F 1.25 G/R K04C 3.00 R/W K04A 5.0 R/W 87 Z181 0.50 B 86 EGR VALVE 105 Exhaust gas temperature 1 (Pre-DPF), signal 212 Start signal(+) 96G 0.50 W Off ON ON ON ON ON ON 1 992C 0.50 B/R 857 860 6 5 3 2 1 3 (Sensor GND) 5 (Sensor signal) 1 (sensor 5V) 164 0.50 P/B 164 0.50 P/B 172 0.50 B 172 0.50 B 192 0.50 Gr 192 0.50 Gr 116 0.50 W 116 0.50 W 106 Exhaust manifold temperature sensor (Pre-Turbo), signal 109 Coolant temperature sensor, signal 213 Hand accel pedal track 2, signal 214 Hand accel pedal track 2, return 3 319 0.50 G/W 319 856 856 0.50 Br/R K05A 1.25 G/R 855 0.50 Br/B 855 K05B 1.25 G/R 858 858 0.50 Br/Y K05C 1.25 G/R 857 0.50 Br/Y K05D 1.25 G/R 860 0.50 Br K05E 1.25 G/R 859 0.50 Br/L 859 K05F 1.25 G/R MAIN_GND CD PLAYER 6 (DC-motor +) 193 0.85 W 110 Fuel temperature sensor, signal 111 Oil pressureswitch, signal 216 Foot pedal selection switch, signal 215 Intake temperature(AMF) sensor, signal Z303 0.50 B CN48_AIR_TEMP_SENSOR(T1)_S5 2 (DC-motor -) 193 0.85 W Twist 215 0.50 W 112 Intake manifold pressure sensor, signal 217 Clutch pedal switch, signal 992D 0.50 B/R 10 7 8 5 10 7 8 5 10 7 8 5 K04B 2.00 R/W CN79_AIR_CONDITIONER INLET MANIFOLD TEMPERATURE SENSOR Vout_T 215 0.50 W 221 0.50 B 113 A/C switch, signal 114 DPF regeneration switch, signal 219 Key switch, signal 221 AMF frequency & intake temperature, return 318 0.50 Y/W 318 D1 D2 D1 D2 D1 D2 B12A 3.0 R 1 B+ A01B CABIN_GND t 115 ACV(Air Control Valve) position feed back, signal 224 Hand throttle pedal track 1, 5V supply CN201_PARKING_SWITCH 9 1 2 3 4 6 9 1 2 3 4 6 9 1 2 3 4 6 K04B 2.00 R/W 2 IGN 116 EGR position feed back, signal 117 DPF delta pressure sensor(DPF DP), signal 225 Hand throttle pedal track 1, signal 226 Hand throttle pedal track 1, return 96F 0.50 W 96F 0.50 W 992P 0.50 B/R Z252 1.25 B 813 1.25 G/R Z251 1.25 B 814 1.25 G/Y Z254 1.25 B 818 1.25 G/Y Z253 1.25 B 816 1.25 G Z256 1.25 B 822 1.25 L/B Z255 1.25 B 820 1.25 G/L K04Z 0.50 R/W 96K 96K 0.50 W 3 ILL+ c b a t t 118 Water sensor, signal 119 Rail pressure sensor, return 227 PTO increase switch, signal 228 - 686D 0.50 Or 321 0.50 P/G 321 K04Z 0.50 R/W CN80_DUAL_PRESSURE_SW 1 2 LO HI 685 0.50 Y 4 DPS CN127_AIRCON_1 CN129_CONTROL_PANEL FUEL TEMPERATURE SENSOR 122 Exhaust gas temperature 1 (Pre-DPF), return 229 Hand accel pedal track 2, 5V supply MAIN_ GND MAIN_ GND MAIN_ GND MAIN_ GND MAIN_ GND MAIN_ GND CN81_A/COMP 2 1 M 113A 0.85 G 5 COMP 922 2.00 R 922 2.00 R 2 1 146 0.50 B 123 Exhaust manifold temperaturesensor (Pre-Turbo), return 125 Injector 2 bank A Low side 232 Brake pedal switch input, signal 237 Start motor prevention relay (-) 113B 113B 0.85 G Z132 3.0 B 6 GND KNOCK SENSOR t 126 Injector 1 bank A Low side 238 Water lamp, Low Side Drive 1 3 2 2 (KNOCK SIG2) 3 (SHIELD GND) 1 (KNOCK SIG1) 127 Injector 1 bank A High side 128 Accelerator 1, shield 240 PTO decrease switch, signal 241 DPF regeneration warning lamp, Low Side Drive MAIN_GND MAIN_GND CRANK SENSOR 129 NC, accelerator 2, shield (4 cylinder only) 242 Check engine lamp output, Low Side Drive CN140_14PIN_CONNECTOR Crank A B C HALL C COMMON (BLACK) B OUTPUT (GREEN) A POWER (RED) 130 accelerator 1, return 131 accelerator 1, signal 243 Glow plug operation lamp output, Low Side Drive 245 Main relay power relay output, Low Side Drive B GND A Z995 1.25 B 814 1.25 G/Y BLWR_COMMON EVAP_SENSOR A12 A11 932 2.00 L/Y 933 2.00 Or 932 2.00 L/Y 933 2.00 Or A12 A11 BLWR_COMMON EVAP_SENSOR CAM SHAFT SENSOR 132 NC, accelerator 2, signal (4 cylinder only) 133 NC, accelerator 2, return (4 cylinder only) 246 Engine RPM frequency, frequency output 247 Vehicle CAN Low W 0.50 96E C 14PIN_1C D 14PIN_1D 816 1.25 G 813 1.25 G/R A/C_THERMO(LOW) GND A13 A14 934 2.00 L/R 935 2.00 B 934 2.00 L/R 935 2.00 B A13 A14 A/C_THERMO(LOW) GND CAM 1 Vs 3 Vout 159 0.50 R/Y 134 Intake manifold temperaturesensor, signal 248 Vehicle CAN High E 14PIN_2E F 14PIN_2F 818 1.25 G/Y A15 A16 A15 A16 RAIL PRESSURE SENSOR HALL 2 GND 1 2 3 147 0.50 B 135 Rail pressure sensor, signal 138 Rail pressure sensor, 5V supply 201 Battery protect relay +12V 250 DPF Underway lamp, Low Side driver 251 Engine hourmeter, Low Side driver G 14PIN_3G H 14PIN_3H 820 1.25 G/L 822 1.25 L/B CN128_AIRCON_2 3 SUPPLY VOLTAGE 1 OUTPUT SIGNAL 138 0.50 R/G 135 0.50 R/L 139 Crank position sensor, 5V supply 202 ECU GND 256 Glow plug relay driver, Low Side Drive K IG_12V J 989 1.25 Gr 989 GND B3 939 5.00 B 938 2.00 B/Y CN130_BLOWER_SW B1 MID_HIGH Twist 2 GND 1 2 3 119 0.50 B 141 Intake manifold pressure sensor, 5V supply 144 DPF delta pressure sensor (DPF DP), return 203 Battery protect relay +12V 204 ECU GND 257 PTO lamp, Low Side driver 258 Engine emergency switch, signal M L MID_HIGH B2 B1 940 5.00 Y/B 938 2.00 B/Y 940 5.00 Y/B 939 5.00 B B2 B3 GND KNOCK SENSOR 145 Coolant temperaturesensor, return 205 Battery protect relay +12V N P MID_LOW HIGH B5 B4 942 2.00 B/W 942 2.00 B/W B5 B4 MID_LOW HIGH 1 3 2 2 (KNOCK SIG2) 3 (SHIELD GND) 1 (KNOCK SIG1) 132 0.50 Y 133 0.50 Y/B 129A 0.50 B S ASW@shiel B6 B6 CN135_FAN_CONTROLLER CN136_ELECTRIC_FAN_CLUTCH 129B 2 FAN_PWR_+12V 1 VCC 961 0.85 R/G 961 0.85 R/G 960 0.85 R/Y 3 FAN_SPD_GND 4 RS232_GND 966 0.50 G 966 0.50 G 962 0.85 B/W CN137_RS232 1 RS232_GND 963 0.50 L/W 454C 96E 0.50 W 5 RS232_RX 248G 0.50 Y 968 0.50 W 967 0.50 L 968 0.50 W 4 RS232_RX 2 RS232_TX 962 0.85 B/W 964 0.50 P 6 CAN_HIGH 7 GND Z702 0.85 B 965 0.85 B/Y 965 0.85 B/Y 9 FAN_SPD_PWR_+5V 8 FAN_PWR_GND 963 0.50 L/W 964 0.50 P 10 FAN_SPD_SIG 11 RS232_TX 247G 0.50 W/L 967 0.50 L 12 CAN_LOW MAIN_GND LF1W5B31A 5 -3 GMW-0035 MA02 _ _ Hydraulic_Lock_Switch _ _ Emergency_Stop_Signal MB02 MA03 MA04 Aux_14H_Switch Parking_Switch PWM_OUT_RESERVE_1 Stop_Lamp-RY MB03 MB04 MA05 Aux_14F_Switch Pilot_Lock_Bucket_RY MB05 MA06 ANALOG_INPUT_RESERVE_2 Aux_14E_Valve_RY MB06 MA07 MA08 Oil_temp_sensor Fuel_Sender High_Flow_RY Aux_14C_Valve_RY MB07 MB08 311 311 0.50 W/G 971B 0.50 P 971B 305 305 0.50 Lg 307 307 0.50 P CN84 SAFETY SW LH _ _ _ 316 0.50 G 316 0.50 G 3 PWRSIG2 Or GND1 Z802 0.50 B CN202 _SEAT _SWITCH 0.50 Z803 0.50 B 317 0.50 L 317 0.50 L 1 2 686L 313 0.50 Y/B 313 CABIN_GND 314 0.50 G/B 314 686X 0.50 Or 686X MA09 MA10 Aux_port_variation Ride_Contctrol_Switch Aux_14H_Valve_RY Parking_RY MB09 MB10 MA11 Aux_14G_Switch Ride_Contctrol_RY MB11 MA12 NC Pilot_Lock_Travel_RY MB12 MA13 MA14 Aux_hold_M_switch Safety_Sensor_LH Aux_14F_Valve_RY Back_Buzzer_RY MB13 MB14 1 2 313 0.50 Y/B 313 CABIN_GND 314 0.50 G/B 314 686X 0.50 Or 686X MA15 MA16 MA17 Seat_switch(low_side) Travel_pressure_Sensor(Forward_LH) Travel_pressure_Sensor(Forward_RH) Aux_14D_Valve_RY FLOATING_MAG._OUT Parking_Brake_Signal MB15 MB16 MB17 MA18 Power_IG_12V Electric_Fan_RY MB18 MA19 Aux_14C_Switch 2Speed_RY MB19 MA20 Aux_14E_Switch MB20 MA21 Aux_Switch MB21 MA22 GND MB22 899E 0.50 B 318 0.50 Y/W 318 315 0.50 L/B 315 B13A 0.85 R/B B13A B13E 0.50 R/B 308 0.50 W 308 302 0.50 G 302 CN120 SAFETY COVER SW _ _ _ 686R 0.50 Or 3 PWRSIG2 871 0.50 G 871 0.50 G MA23 GND MB23 318 0.50 Y/W 318 315 0.50 L/B 315 B13A 0.85 R/B B13A B13E 0.50 R/B 308 0.50 W 308 302 0.50 G 302 CN120 SAFETY COVER SW _ _ _ 686R 0.50 Or 3 PWRSIG2 871 0.50 G 871 0.50 G MA24 MA25 Reset_Switch Travel_pressure_Sensor(Reverse) Aux_14G_Valve_RY Main_Control_M_Valve MB24 MB25 MA26 MA27 Battery_B+ Battery_B+ CAN_H CAN_L MB26 MB27 248A 0.50 Y Twist 247A 0.50 W/L 881 0.50 B MA28 Aux_hold_F_switch UPDATE_PORT(RS-232_GND) MB28 MA29 MA30 Aux_Electrical_Mode_Switch SafetyCoverSW UPDATE_PORT(RS-232_TX) UPDATE_PORT(RS-232_RX) MB29 MB30 882 0.50 Y/B 883 0.50 G/R GND1 Z800 0.50 B 38A 0.50 R 38A MAIN_GND 323 0.50 Y/G 323 CN123 SAFETY SW RH _ _ _ MA31 MA32 _ _ 2Speed_Switch High_Flow_SW Gnd1 Gnd2 MB31 MB32 899 0.50 B 899B 1.25 B CN74 899A 0.50 B _ DIODE MAIN CONTORL F _ _ _ 342A 0.50 Y/L 899L 0.50 B MA33 MA34 Safety_Sensor_RH Start_Switch DT_OUTPUT_RES2 Main_Control_F_Valve MB33 MB34 K201B 0.50 W/R 38A 38A 0.50 R 2 3 UP_C(2Speed) UP_NO(2Speed) 4 5 6 7 P1(Horn) P2(Ride_Control) P4(14PinC) P5(14PinD) J_Pos1(14PinG) J_Pos2(14PinH) Joystick_KeyOn(+) Plugged GL OFF ACC ON ST 81C 0.50 R/G W R/G R/G CN109_TURN_SIGNAL_SWITCH CN51_HAZARD_SWITCH 0.50 0.50 0.50 W 0.50 96T 81A 81B 96V 2 5 ON OFF 3 L ON6 ROFF B/R Gr R/B 0.50 0.50 0.50 B/R 992M 414B 87B 0.50 992N C 0.50 R/G 81 2 414B 0.50 Gr ON L3OFRF 1 Gr R/B 0.50 0.50 414C 87A 4 414C 0.50 Gr 87A 0.50 R/B 14A 0.50 Gr 87C 0.50 R/B 97C 0.50 R/B W 0.50 W 97C 0.50 R/B 96A 0.50 W 6W 0.50 W Battery R1 KeyIG R2 _ CAN_High R3 248E 0.50 Y Y 0.50 891B 247E 0.50 W/L RS232_TX_1 R4 RS232_GND R5 RS232_TX_2 RS232RX2 R6 R7 _ _ @pinLa R8 RS232_RX_1 Program_Dump CAN_Low R9 R10 R11 921E 0.50 R 921D 0.50 R 96N 0.50 W 921L 0.50 R W 0.50 96M 351 R 0.50 Y 0.50 B/R 921D 351 0.50 03 58 992E 78 68 Gr B 0.50 0.50 909A Z110 CABIN_GND Gr 0.50 909A Gr CN71_DIODE_HI_FLOW 0.50 909B B 0.50 Z104B N_GND R 0.50 CN161_HIGH_FLOW_SW 921L 2 5 ON OFF ON OFF 3 6 Y/G 0.50 323 323 /R 0B .5 H 9920 992H 992E 0.50 B /R CN63_ QUICK_ATTACH_SW W R R 0.50 0.50 0.50 96N 921H 921G 5 2 Unlock ON OFF ON 6 4 3 B/R Y/R Br/R 0.50 0.50 0.50 992F 975B 976B 8 86 96S 0.50 W MAIN_GND CAN_H CAN_L KEY_ON EMERGENCY(-) 4 5 6 7 B/R Y G/B 0.50 G 2.00 2.00 2.00 992H 761C 752 806 7- 1 3 4 6 9 ON OFF O 1 3 4 6 2 5 8+ 2 5 10 W R B 0.50 2.00 2.00 992H 96J 762 Z152A 96J CABIN_G 7- 1 3 4 6 9 ON OFF O 1 3 4 6 2 5 8+ 2 5 10 B 2.00 Z152A CABIN_G 752 2.00 G 2 PARK_FEED(GREEN) 3 POSITIVE_SPEED(RD) 4 +(YELLOW) 3 4 Turn_Signal_RH 5 Turn_Signal_LH 6 GND 7 CAN_L 8 CAN_H 9 10 buzzer 11 Self_Level_Lamp 12 Quick_Unlock_Lamp 13 Quick_lock_Lamp 14 Camera_GND 15 Camera_Power 16 AV_Gnd 17 AV_Sig 18 @pinLa 19 Engine_Oil_Pres 20 Alternator AV1 2 993 0.85 Vo 97 S A S 977C C 0.50 B/R      222 Foot Accelerator Track 1, 5V supply 208 Foot Accelerator Track 1, signal 220 Foot Accelerator Track 1, return 223 Foot Accelerator Track 2, 5V supply 209 Foot Accelerator Track 2, signal 234 Foot Accelerator Track 2, return 201 Protected Battery 224 Hand VREF1 PPS1, (5V) 203 Protected Battery 225 Hand Accelerator Pedal Position Sensor 1 205 Protected Battery 226 Hand PPS1 Return 245 ECU Main Power Relay 229 Hand VREF2 PPS2, (5V) 213 Hand Accelerator Pedal Position Sensor 2 212 Start Switch 214 Hand PPS2 Return 219 Key Switch Input 105 Exhaust Gas Temperature Sensor 1 122 Exhaust Gas Temperature Sensor 1 Return 237 Starter Motor Inhibit Relay, O_SL_STRT 202 Power Ground 106 Exhaust Gas Temperature Sensor 2 204 Power Ground 123 Exhaust Gas Temperature Sensor 2 Return 206 Power Ground 107 Exhaust Gas Temperature Sensor 3 124 Exhaust Gas Temperature Sensor 3 Return 177 Inlet Metering Valve, PWM 194 Exhaust Gas Temperature Sensor 4 (dev) 120 Exhaust Gas Temperature Sensor 4 Return (dev) 166 VREF2, EG_DPS 108 Exhaust Manifold Pressure Sensor (dev) 164 EGR, VREF3 144 VREFGND, EG_DPS 116 EGR Position Sensor Signal 172 EGR Sensor Return GND 192 EGR (H-Bridge Pos) 184 Intake Throttle (H-Bridge Pos) 183 Intake Throttle (H-Bridge Neg) 193 EGR (H-Bridge Neg) 163 VREF 3, Intake Throttle Position Sensor 115 Intake Throttle Position Feedback (analogue) 170 Intake Throttle Position Sensor GND 228 Air Mass Flow Sensor, frequency signal 215 Air Inlet Temperature, analogue signal 256 Glow plug Relay driver 221 AMF frequency.

return 109 Coolant Temperature Sensor 143 VREF2 EMP Sensor (dev) 145 Coolant Temperature Return 117 Exhaust Gas Delta Pressure Sensor 121 EXHPRES Return GND (dev) 110 Fuel Temperature Sensor 156 UN (Lambda Probe, nernst voltage) (dev) 146 Sensor Return GND 157 VM (Lambda Probe, virtual ground) (dev) 154 IA (Lambda Probe, current adjust) (dev) ECU 155 IP (Lambda Probe, current pump) (dev) 131 Engine Block Accelerometer #1 182 O2 Heater (dev) 130 Engine Block Accelerometer Return DELPHI 128 Engine Block Accelerometer Screen 111 Oil Pressure Sensor 132 Engine Block Accelerometer #2 133 Engine Block Accelerometer Return 129 Engine Block Accelerometer Screen DCM 141 VREF2, INPRES 139 VREF1 Crank Sensor (2010.01.28 change) 112 Intake Manifold Pressure Sensor 160 Crank Sensor Signal 167 INPRES Return GND 171 Crank Sensor Return 134 Intake Air Temperature Sensor 159 CAM Shaft Position Sensor 168 Intake Air Temperature Sensor Return 147 CAM Shaft Position Sensor Return 138 VREF1 Rail Pressure Sensor 248 CAN_1 HI 135 Rail Pressure Sensor 247 CAN_1 LO 120 119 Rail Pressure Sensor Return 239 S_R_LIN 253 CAN_2 HI 7374757677787989 06 8 1w 8a 2y 8 E 3n 8g 4i 8n 5e 8C 6o 8n 7n 8e 8c 8to 9r 90919293949596 2 25 34 1 C CA _IN S_ O2 _ L KO 120 495051525354555657585960616263646566676869707172 127 Fuel Injector HSDA 126 Fuel Injector LSD1A 252627282930313233343536373839404142434445464748 1 2 3 4 56789101112131415161718192021222324 1 10 23 5 F Fu ue el l I In nj je ec ct to or r H LSS DD 2A A 5 6 46474845 98 5w 0a 5y 1 V 5e 2h 5i 3cl 5e 4 C 5o 5n 5n 6e 5c 7t 5o 8r 151 Fuel Injector HSDB 247B 0.50 248G Y 247G W/L 0.50 0.50 127 0.85 R/B 126 0.85 B 103 0.85 R/G 125 0.85 B 151 0.85 R/L CN94 INJECTOR C1 _ _ 127 0.85 R/B 1 126 0.85 B 2 Twist CN95 INJECTOR C2 _ _ 103 0.85 R/G 1 Twist 125 0.85 B 2 175 Fuel Injector LSD1B 33343536373839404142434445 3 4 150 Fuel Injector HSDB 20212223242526272829303132 174 Fuel Injector LSD2B 1 2 78910111213141516171819 118 Water in fuel sensor, signal 169 Water in fuel sensor, return 217 Clutch Pedal switch, I_SH_CLUTCH_SW 242 CE_Lamp LSD 216 Foot Pedal Selection switch, I_SH01 243 Glow Lamp LSD 152 Engine RPM Increase Request switch, I_SH04 251 Engine Hour-Meter, O_SL06 178 Engine RPM Decrease Request switch, I_SH05 246 Engine RPM Gauge, O_PL04 (PWM 50mA MAX) 227 ESC(PTO) Increase Switch, I_FH_VSS 241 DPF Regen Warning Lamp, O_SL04 240 ESC(PTO) Decrease Switch, I_FX01 250 DPF Underway Lamp, O_SL05 207 Fuel Pump Relay, O_SH_FPR 238 Water In Fuel Lamp, O_SL07, (DELPHI) 257 ESC(PTO) Lamp, O_SL10 179 Cranking Condition Signal from TCU, I_SL_04 232 Brake Pedal switch, I_SL_BRAKE_SW 258 Engine Emergency Stop Switch, I_SL01 113 A/C switch, I_AL03 114 Forced DPF Regeneration switch, I_AX08 195 ESC(PTO) ON/OFF SWITCH, I_SX01 196 DPF Regen Inhibit Switch, I_SX02 175 0.85 B 150 0.85 W/B 174 0.85 B 118 0.50 R/Y 169 0.50 B 118 0.50 R/Y 12V SIG Qw GNDSIG12V 169 0.50 B GND CN49 WATER IN FUEL SENSOR _ _ _ _ WATER IN FUEL SENSOR 232 258 113B 232 0.50 W/G 258 0.50 R/Y 113B 0.85 G 114 0.50 R/L 196 0.50 Gr 686D 0.5 96C 0.50 W 686G 0.50 Or NO PART NAME 146 147 150 Fuel temperaturesensor, return Cam position sensor, return NC, Injector 2 bank B High Side (4 cylinder only) 151 152 159 Injector 1 bank B High Side Engine RPM increase practice switch, signal Cam position sensor, signal 160 163 164 Crank position sensor, signal ACV(Air Control Valve) position, 5V supply EGR position feed back, 5V supply 166 167 168 DPF delta pressure sensor (DPF DP), 5V supply - Intake manifold temperaturesensor, return 169 170 Water sensor, return ACV (Air Control Valve) position, return 171 172 174 175 Crank positionsensor, return EGR position feed back, return Injector 2 bank B Low side (4 cylinder only) Injector 1 bank B Low side 177 178 179 IMV (Inlet Metering Valve), PWM Low Side Drive Engine RPM decrease practice switch, signal Crank state signal fron TCU 183 184 192 193 195 196 ACV (Air Control Valve) motor (H-Bridge -) ACV (Air Control Valve) motor (H-Bridge +) EGR motor H-bridge (H-Bridge +) EGR motor H-bridge (H-Bridge -) ESC (PTO) On/Off switch, signal DPF regeneration prevention switch, signal 184 0.50 R/L 183 0.50 B/Y Twist 163 0.50 G/R 115 0.50 L/Y 170 0.50 B 18 18 16 11 4 0.50 R/L6 DC Motor + 563 3 0.50 B/Y 2 DC Motor - 3 0.50 G/R 1 Sensor 5V 5 0.50 L/Y 5 Sensor Signal 170 0.50 B 256 0.50 B 256 GND 221 0.50 B 109 0.50 Y/R 145 0.50 B RATURE SENSOR 110 0.50 G/R TS+) 109 0.50 Y/R 146 0.50 B TS-) 145 0.50 B /UNIT+) 131 0.50 Y 130 0.50 Y/B SOR G/R B 128A 0.50 B 132 0.50 Y 133 0.50 Y/B 129A 0.50 B 139 0.50 R/Y 160 0.50 R/B B B 129B 0.50 128B 0.50 171 0.50 B 159 0.50 R/Y 147 0.50 B 138 0.50 R/G 135 0.50 R/L IG2 TAIN_LAMP INTAKE_FRE INTAKE_REC A1 A2 A3 A4 A5 923 2.00 R/W 924 2.00 L 925 2.00 Y 926 2.00 G 923 2.00 R/W 924 2.00 L 925 2.00 Y 926 2.00 G A1 A2 A3 A4 A5 BATT IG2 TAIL_LAMP INTAKE_FRE INTAKE_REC SNESOR_GND Vref(5V) TEMP_ACT(COOL) TEMP_ACT(WARM) A6 A7 A8 A9 927 2.00 B/W 928 2.00 Lg 929 2.00 G/W 930 2.00 L/W 927 2.00 B/W 928 2.00 Lg 929 2.00 G/W 930 2.00 L/W A6 A7 A8 A9 SENSOR_GND Vref(5V) TEMP_ACT(COOL) TEMP_ACT(WARM) TEMP_ACT_F/B A10 931 2.00 Y/R 931 2.00 Y/R A10 TEMP_ACT_F/B A FAN_PWR_+12V B NOT_USED C D FAN_SPD_PWR_+5V FAN_SPD_SIG E FAN_SPD_GND F FAN_PWR_GND

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ELECTRIC SYSTEM - Circuit and component location 2.2 LOCATION OF ELECTRONIC COMPONENTS SAFETY FIRST DRIVING & CHASSIS CABIN ENGINE ELECTRIC SYSTEM HYDRAULIC SYSTEM INDEX ENGINE ROOM ENGINE (LH) Camshaft wheel sensor Camshaft wheel sensor Exhaust gas temp. sensor Exhaust gas temp. sensor Camshaft wheel sensor Exhaust gas temp. sensor DPF differential pressure sensor DPF differential DPF differential pressure sensor pressure sensor Slow-blow fuse Slow-blow fuse Slow-blow fuse Power relay 5 Power relay 5 Power relay 3 Power relay 3 Power relay 5 Power relay 3 Intake air temp. sensor Intake air temp. sensor Intake air temp.

sensor 14-pin E_F relay 14-pin E_F relay 14-pin E_F relay ECU ECU ECU 14-pin G_H relay 14-pin G_H relay 14-pin G_H relay 14-pin C_D relay 14-pin C_D relay 14-pin C_D relay Power relay 4 Power relay 4 Power relay 4 Exhaust gas temp. sensor Exhaust gas temp. sensor Exhaust gas temp.

sensor Power relay 2 Power relay 2 Power relay 2 Power relay 1 Power relay 1 Power relay 1 Alternator Alternator Alternator Horn Accelerator pedal sensor Safety cover switch Safety cover switch Safety cover switch Buzzer Buzzer Reverse buzzer Reverse buzzer Buzzer Reverse buzzer Instrument panel Starter motor Starter motor Starter motor Battery Battery Battery Vehicle fuse box Vehicle fuse box Vehicle relay box Vehicle relay box Vehicle fuse box Vehicle relay box ENGINE (RH) Ignition switch Engine oil pressure switch Engine oil pressure switch Engine oil pressure switch ACV sensor Crankshaft wheel sensor ACV sensor ACV sensor Crankshaft wheel sensor Crankshaft wheel sensor Relay box Power socket Fan clutch controller Fan clutch controller Fan clutch controller Battery power Battery power cut-off switch cut-off switch Battery power cut-off switch Fuel sender Fuel sender Fuel sender MCU EGR valve sensor EGR valve sensor EGR valve sensor Antenna Telematics controller MCU update connector Engine diagnosis connector (OBD 侏 ) Crankshaft wheel sensor Crankshaft wheel sensor Crankshaft wheel sensor Starter motor DRIVER'S SEAT Fan clutch controller Fuel sender Relay box Main fuse box 3 6 3 2 2 (1) Telematics controller (2) MCU (3) Engine diagnosis connector(OBD 侀 ) (4) Flasher unit (5) Escort unit (6) MCU update connector relay 4 5 4 5 Slow-blow fuse ECU 1 1 Battery Battery power cut-off switch Glow plug Glow plug Glow plug HP pump temp.

sensor HP pump temp. sensor HP pump temp. sensor Water-in-fuel sensor Water-in-fuel sensor Water-in-fuel sensor Rear view camera Alternator 8 8 (1) Instrument panel (2) Engine accelerator dial (3) Ignition switch (4) Switch panel (RH) (5) Switch panel (LH) (6) Relay box (7) A/C controller (8) Power socket 4 4 7 7 6 6 Accelerator (Knock) sensor Accelerator (Knock) sensor Accelerator (Knock) sensor Intake air temp. & pressure sensor Intake air temp. & Intake air temp. & pressure sensor pressure sensor Fuel rail pressure sensor Fuel rail pressure sensor Fuel rail pressure sensor Coolant temp. sensor Coolant temp. sensor Coolant temp.

sensor 2 Relay box Relay box Instrument panel Instrument panel Accelerator pedal sensor Accelerator pedal sensor Horn Horn Relay box Instrument panel Accelerator pedal sensor Horn 2 3 5 3 5 1 1 LF1W5A39C 5 -5 GMW-0035

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