MAINTENANCE 6. Once the proper adjustment is obtained, place the shift cable and upper jam nut into the mount. Tighten the lower jam nut against the mount. 2. Be sure fuel line is routed properly. IMPORTANT: Make sure line is not kinked or pinched. 7. Start engine and shift through all gears to ensure the shift cable is properly adjusted. If transmission still ratchets after cable adjustment, the transmission will require service. 3. Replace fuel line every two years. Fuel Pump / Fuel Filters 2 The 800 EFI RZR engine uses a non-serviceable, high-volume, high-pressure, fuel pump that includes a preliminary filter and an internal fine filter located before the pump regulator.
FUEL SYSTEM AND AIR INTAKE Fuel Pump Asm Fuel System WARNING Gasoline is extremely flammable and explosive under certain conditions. Always stop the engine and refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. Do not overfill the tank. Do not fill the tank neck. If you get gasoline in your eyes or if you swallow gasoline, seek medical attention immediately. If you spill gasoline on your skin or clothing, immediately wash it off with soap and water and change clothing. Never start the engine or let it run in an enclosed area.
Engine exhaust fumes are poisonous and can result loss of consciousness or death in a short time. Never drain the fuel when the engine is hot. Severe burns may result. NOTE: Neither filter is servicable. Fuel Pump Asm Located in Fuel Tank Fine Filter Fuel Line Preliminary Filter 1. Check the quick-connect fuel line for signs of wear, deterioration, damage or leakage. Replace if necessary. Injector Rail Connector Fuel Line NOTE: For all other information related to the EFI System, refer to Chapter 4. Vent Lines 1. Check fuel tank, front gear case, rear gear case and transmission vent lines for signs of wear, deterioration, damage or leakage. Replace every two years. Fuel Pump Connector 2.
Be sure vent lines are routed properly and secured with cable ties. IMPORTANT: Ensure lines are not kinked or pinched. 2.11