5 XF 95 series Removal and installation REPAIRING WIRING C. Strip the correct length of wire. Always use stripping pliers. The rule of thumb is: strip length = crimp-sleeve length + 1 mm. Make sure that the core is not damaged during stripping or problems may occur after some time. Note: A good connection will only be obtained if points A, B and C are complied with. This implies that both the copper core and the insulation are firmly clamped in place. Crimping wire to a contact Choose the right crimping tool and place the contact in the correct hole. 3 Note: The proper crimping tool for each contact can be found through ‘Parts Rapido’.
The contact may never be in a twisted, slanting or slid position (X) in the press clamp opening. 1. Place the wire in the contact. 2. The stripped wire part, the copper conductor must be in the contact press part (1). The wire insulation must be in the relief part (2). 1 2 3. Check again whether the wire is in the correct position in the contact (1 and 2) and press the contact press part (3 and 4) together. 3 4 4. Do not interrupt the contact pressing before the tool is completely compressed in the end position. Only then is full contact pressure reached and the tool may be opened. E501502 200303 2-11 E501500