Руководство по ремонту кузова Lexus LX470 (EN)

FOREWORD This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the LEXUS LX470. Applicable models: UZJ100 series This manual consists of body repair methods, exploded diagrams and il- lustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of the LEXUS model is bolted on and re- quire no welding. When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations. For the repair procedures and specifications other than collision-damaged body components of the LEXUS LX470 refer to the repair manuals. If you require the above manuals, please contact your LEXUS Dealer. All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice. LX470

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INTRODUCTION - How to Use This Manual IN-2 HOW TO USE THIS MANUAL Each repair method description provided in Section RE of this manual comprises two pages, divided into 2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair. A B C H G D A : REPLACEMENT PARTS AND METHOD QUARTER PANEL (CUT) Replacement method (ASSY) Assembly replacement . . . . . (CUT) Major cutting (less than 1/2 of parts used) . . . . . . (CUT-H) Half cutting (about 1/2 of parts used) . . . . (CUT-P) Partial cutting (most of parts used) . . . . Replacement Parts B : PARTS LOCATION C : REMOVAL DIAGRAM Describes in detail removal of the damaged parts involving repair by cutting. D :

REMOVAL GUIDE Provides additional information to more efficiently help you perform the removal. LX470

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INTRODUCTION - How to Use This Manual IN-3 H G E F E : INSTALLATION DIAGRAM Describes in detail installation of the new parts involving repair by welding and/or cutting, but excluding painting. F : INSTALLATION GUIDE Provides additional information to more efficiently help you perform the installation. G : SYMBOLS See page IN-4. H : ILLUSTRATION OF WELD POINTS Weld method and panel position symbols. See page IN-5. LX470

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INTRODUCTION - Symbols IN-4 SYMBOLS The following symbols are used in the Welding Diagrams in Section RE of this manual to indicate cutting areas and the types of weld required. LX470 SYMBOLS MEANING ILLUSTRATION SAW CUT OR ROUGH CUT REMOVE BRAZE WELD POINTS SPOT WELD OR MIG PLUG WELD (See page IN-5) CONTINUOUS MIG WELD (BUTT WELD OR TACK WELD) BRAZE BODY SEALER

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