Table of Contents 302 Manual Transmissions & Transaxles Gear Thrust Clearance ............................................................. 100 Shift Fork Component Wear ..................................................... 101 Worn Gear Splines ................................................................... 102 Appendix Appendix ........................................................................................... A-1 Appendix A: Glossary of Terms ........................................................ A-3 Appendix B: Safety ...........................................................................
A-9 Introduction ....................................................................................... A-9 General Safety Guidelines ................................................................ A-9 Gear Slip Out .................................................................................. 99 Personal Protection ...................................................................... A-9 Eye Protection ............................................................................ A-10 Cleaning Components ................................................................ A-10 Appendix C: Micrometers ...............................................................
A-11 Micrometers .................................................................................... A-11 English Micrometers .................................................................... A-11 Metric Micrometers ...................................................................... A-12 Operation ..................................................................................... A-12 Reading a Micrometer ................................................................ A-13 English Readings .................................................................... A-13 Metric Readings ......................................................................
A-13 Vernier Scale ............................................................................... A-14 Appendix D: Customer Problem Analysis Check ............................ A-15 Appendix E: Powerflow ................................................................... A-17 Manual Transmission ...................................................................... A-17 1 st Gear ....................................................................................... A-17 2 nd Gear ...................................................................................... A-17 3 rd Gear .......................................................................................
A-18 4 th Gear ....................................................................................... A-18 5 th Gear ....................................................................................... A-19 Reverse Gear ............................................................................. A-19 Manual Transaxle ........................................................................... A-20 1 st Gear ....................................................................................... A-20 2 nd Gear ......................................................................................
A-20 3 rd Gear ....................................................................................... A-21 4 th Gear ....................................................................................... A-21 5 th Gear ....................................................................................... A-22 Reverse Gear .............................................................................. A-22 Appendix F: Special Service Tools ................................................. A-23 iv Technical Training