TABLE OF CONTENTS 1.20 SUSPENSION ADJUSTMENTS Valve Train Noise.......................................................1-71 Excessive Vibration...................................................1-71 Check Engine Light Illuminates During Operation.....1-71 Lubrication System...........................................................1-71 Engine Uses Too Much Oil Or Smokes Excessively...1-71 Engine Leaks Oil From Cases, Hoses, Etc...............1-71 Low Oil Pressure.......................................................1-71 High Oil Pressure......................................................1-71 Electrical System..............................................................1-71 Alternator Does Not Charge......................................1-71 Alternator Charge Rate Is Below Normal..................1-71 Speedometer Operates Erratically............................1-71 Transmission.....................................................................1-72 Shifts Hard................................................................1-72 Jumps Out Of Gear...................................................1-72 Clutch Slips...............................................................1-72 Clutch Drags Or Does Not Release..........................1-72 Clutch Chatters..........................................................1-72 Handling...........................................................................1-72 Irregularities..............................................................1-72 Brakes..............................................................................1-72 Brake Does Not Hold Normally.................................1-72 Rear Shock Absorbers.....................................................1-45 General......................................................................1-45 Adjustment................................................................1-45 1.21 STEERING HEAD BEARINGS Adjustment (Fall-Away).....................................................1-46 1.22 SPARK PLUGS AND COIL General.............................................................................1-47 Removal/Inspection..........................................................1-47 Installation........................................................................1-48 1.23 CABLE, LINE AND FRAME INSPECTION General.............................................................................1-49 Cables and Hand Levers..................................................1-49 Jiffy Stand.........................................................................1-49 Fuel System Lines and Fittings........................................1-49 Hydraulic Lines.................................................................1-49 1.24 THROTTLE CABLES Inspection.........................................................................1-50 Lubrication........................................................................1-50 Adjustment.......................................................................1-50 CHASSIS 1.25 VALVE LASH 2.1 SPECIFICATIONS:
CHASSIS Lash Measurement...........................................................1-51 Fastener Torque Values in this Chapter..............................2-1 General...............................................................................2-5 1.26 SECONDARY CAM CHAIN General.............................................................................1-62 Adjustment.......................................................................1-62 General...............................................................................2-9 Removal.............................................................................2-9 Installation..........................................................................2-9 1.27 HEADLAMP ALIGNMENT Headlamp Alignment........................................................1-65 Headlamp Adjustment......................................................1-65 2.4 FRONT ENGINE MOUNT Replacement....................................................................2-11 2.5 FRONT ENGINE MOUNT ASSEMBLY 1.28 CRITICAL FASTENERS Removal...........................................................................2-12 Disassembly And Assembly.............................................2-12 Installation........................................................................2-12 Inspection.........................................................................1-67 1.29 STORAGE General.............................................................................1-68 Placing in Storage............................................................1-68 Removal from Storage......................................................1-68 2.6 REAR ENGINE MOUNTS Removal...........................................................................2-14 Installation........................................................................2-14 1.30 TROUBLESHOOTING General.............................................................................1-70 Engine..............................................................................1-70 Starter Motor Does Not Operate or Does Not Turn Engine Over...........................................................................1-70 Engine Turns Over But Does Not Start......................1-70 Starts Hard................................................................1-70 Starts But Runs Irregularly or Misses........................1-70 Spark Plug Fouls Repeatedly....................................1-70 Pre-Ignition or Detonation (Knocks or Pings)............1-71 Overheating...............................................................1-71 2.7 ENGINE REPLACEMENT General.............................................................................2-15 Removal...........................................................................2-15 Installation........................................................................2-19 2.8 RIDER FOOTRESTS AND FOOT CONTROLS Rider Footrests.................................................................2-23 Removal....................................................................2-23 Installation.................................................................2-23 IV TABLE OF CONTENTS ............................
............................ ............................ ............................ ............................ ....1-54 2.2 VEHICLE IDE ....1-54 ....1-54 (V.I.N.) ....1-55 Vehicle Identification Nu ....1-56 2.3 FRAME AND