HOME 2.10 THROTTLE CABLES REMOVAL/DISASSEMBLY 1. See Figure 2-23 . Loosen cable adjuster jam nuts (1). Screw throttle cable adjuster until it is as short as possible. sm02042 1 2. Remove screws that hold handlebar housing together to separate the upper and lower housings. 3. Use a screwdriver to rotate cable ferrules in throttle grip notches. Remove cables from notches on inboard side of throttle grip and remove cables from throttle grip and lower housing. 2 3 4. Remove air box. See 1.5 AIR CLEANER AND EXHAUST SYSTEM . 5. Remove throttle cable housings from guides at throttle body and remove cable barrels from throttle cam. 6. See Figure 2-24 .
Pull cables from housing by placing a drop of oil on retaining ring that holds cable in housing, then firmly pull bent tubing portion of cable out of housing using a rocking motion. 4 CLEANING AND INSPECTION Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury. Wear safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air flow rates. (00061a) 1. Throttle grip 2. Ferrule 3. Groove 4. Idle cable (gold insert, rear hole) 1. Wash all components in non-flammable cleaning solvent. Blow parts dry with low pressure compressed air. Figure 2-24.Throttle Cable Attachment (typical) 2.
Replace control cables if frayed, kinked or bent. 3. Put one or two drops of oil into housing of each cable. ASSEMBLY AND INSTALLATION 1. Apply a light coating of graphite to handlebar and inside surface of housings. ). is01622 2. See Figure 2-24. Attach control housing. a. Push silver insert of the c front of tension adjuster scr b. Push gold insert of idle cabl of tension adjuster screw. S 1 c. Install adjusting screw, sprin housing if they were remov 2 3. Position throttle grip on the handl on throttle grip. 1 4. Fit ferrules (2) over cable balls. notches and rotate so cables fit g 1. Adjuster jam nut (2) 2. Insert (2) 5.
Fasten upper housing to lower h Tighten to 4-5 Nm (35-45 in-lbs Figure 2-23. Handlebar Throttle Control 6. Route throttle cables through rig clamp and behind radiator cove 2-26 2009 VRSC Service: Chassis 2. See Figure 2-24. Attach control housing. a. Push silver insert of the c front of tension adjuster scr b. Push gold insert of idle cabl of tension adjuster screw. S c. Install adjusting screw, sprin housing if they were remov 3. Position throttle grip on the handl on throttle grip. 4. Fit ferrules (2) over cable balls. notches and rotate so cables fit g 5. Fasten upper housing to lower h Tighten to 4-5 Nm (35-45 in-lbs lebar Throttle Control 6.
Route throttle cables through rig clamp and behind radiator cove Chassis Figure 2-23. Hand 2-26 2009 VRSC Service: