2009 — Assembly

HOME cover. Rotate slider cover to match any removal burrs in slider and tap chrome dust cover into place. sm03157 sm03151 1 2 3 Figure 2-136. Install Chrome Dust Cover Table 2-13. Oil Level, Right Fork 1. Spring collar 2. Washer 3. Rebound spring 654 cc Figure 2-138. Collar, Washer and Spring Assembly 7. Using FORK TUBE HOLDER (Part No. HD-41177), mount fork assembly in vise vertically and fully compress fork. NOTE 11. See Figure 2-138 . Install rebound spring in fork tube (with MEASUREMENT 3.7 in. 99 mm 23.1 oz Fork oil level is measured from top of fork tube, with spacer tightly wound end at top), washer, and spring collar. and spring removed and fork fully compressed. Measure fork 12.

Verify that washer has properly seated on top of spring. oil level from top of fork tube using the OIL LEVEL GAUGE (Part No. HD-59000B). sm03158 8. Fill fork with Harley-Davidson TYPE E FORK OIL (Part No. HD-99884-80) to specification shown in Table 2-13. Fill fork with Harley-Davidson TYPE E FORK OIL (Part No. HD-99884-80) until it is approximately 50.8 mm (2.0 in.) from top of fork tube. 9. See Figure 2-130. Fully compress fork and adjust the oil level to specification from top of fork tube using OIL LEVEL GAUGE (Part No. HD-59000B). Refer to Table 2-12. sm03154 Figure 2-139. Inner Fork Nut 13. See Figure 2-139. Insert inner fork nut and finger tighten.

Wear safety glasses or goggles when servicing fork Figure 2-137. Measure Fork Oil assembly. Do not remove slider tube caps without relieving spring preload or caps and springs can fly out, which could result in death or serious injury. (00297a) 10. Fully extend fork. 2-96 2009 VRSC Service: Chassis Wear safety glasses or goggl 37. Measure Fork Oil assembly. Do not remove slider t spring preload or caps and sprin result in death or serious injury. e: Chassis es when servicing fork ube caps without relieving gs can fly out, which could (00297a) Figure 2-1 10. Fully extend fork. 2-96 2009 VRSC Servic