HOME sm01759 2 40. See Figure 1-95 . Orient intake clamps as shown. 41. Install throttle body and tighten clamps. 42. See 1.22 SPARK PLUGS AND COIL . Install coils. 43. Attach the idle speed control (IAC) connector. 44. Attach the throttle position (TP) sensor. 1 1 45. Attach fuel lines. a. Insert fuel lines from injector back under frame and connect to fuel tank. b. Push connector onto fuel tank elbow until a "click" is heard. c. Install right angle connectors on rigid lines from injector. Push until a "click" is heard. 1. Cable ties 2. Spark plug hole gasket Figure 1-91. Cam Cover Gaskets 46. Install battery. See 1.9 BATTERY MAINTENANCE . 47. Install coolant overflow bottle. 48.
Install air box assembly. See 1.5 AIR CLEANER AND EXHAUST SYSTEM. sm01034 sm01762 Figure 1-93. Gasket Alignment Tool (H-D-45340) sm01839 Figure 1-92. Spark Plug Hole Gasket (double lipped side) 33. See Figure 1-94. Insert fasteners in cam cover and tighten to 9.7 Nm (86 in-lbs) in sequence. 34. See Figure 1-68. Tighten front engine mount fastener to 38 Nm (28 ft-lbs). 35. Position the main harness along the left side of the frame and install cable straps. 36. Install front cylinder and rear cylinder breather hoses. 37. Install P-clamp around the right side radiator hoses and tighten fastener to 9.7 Nm (86 in-lbs). 38. Connect ground strap to cam cover. Tighten to 9.7 Nm (86 in-lbs).
Figure 1-94. Cam Cover Torque Sequence 39. Clip all wires and fuse blocks securely in place. 1-60 2009 VRSC Service: Maintenance and rear cylinder breather hoses. nd the right side radiator hoses and 7 Nm (86 in-lbs). p to cam cover. Tighten to 9.7 Nm Figure 1-94. Cam Cover T e blocks securely in place. e: Maintenance orque Sequence 9. 7 Nm