2009 — Fastener Torque Values in this Chapter

HOME 2.1 SPECIFICATIONS: CHASSIS FASTENER TORQUE VALUES IN THIS CHAPTER The table below lists torque values for all fasteners presented in this chapter.

FASTENER TORQUE VALUE NOTES Banjo bolt 23-31 Nm 17-23 ft-lbs 2.14 SECONDARY CLUTCH ACTUATOR, Install- ation Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.3 FRAME AND LOWER FRAME RAILS, Installa- tion Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.4 FRONT ENGINE MOUNT, Replacement Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.5 FRONT ENGINE MOUNT ASSEMBLY, Installation Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.6 REAR ENGINE MOUNTS, Installation Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.7 ENGINE REPLACEMENT, Installation Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.32 FRONT FORK:

ALL EXCEPT VRSCF, Installation Battery terminal bolts 6.8-10.8 Nm 6 0-96 in-lbs 2.33 FRONT FORK:

VRSCF, Installation Belt drive sprocket cover fasteners 6-10 Nm 5 3-88 in-lbs 2.7 ENGINE REPLACEMENT, Installation Belt guard grommet bolt 6-10 Nm 5 3-88 in-lbs 2.36 BELT GUARD AND DEBRIS DEFLECTOR, Installation Bleeder screw 9-11 Nm 8 0-100 in-lbs 2.14 SECONDARY CLUTCH ACTUATOR, Install- ation Brake disc bolts 22-23 Nm 16-24 ft-lbs 2.23 FRONT WHEEL, Assembly Brake disc bolts, rear 41-53 Nm 30-38 ft-lbs 2.26 REAR W HEEL, Assembly 41-53 Nm Brake line banjo bolt 23-26 Nm 17-19 ft-lbs 2.16 FRONT BRAKE CALIPER, Installation 23-26 Nm Brake master cylinder cover screws 0.8-1.2 Nm 7-11 in-lbs 2.16 FRONT BRAKE CALIPER, Installation Center mounting bolt 34-41 Nm 25-30 ft-lbs 2.5 FRONT ENGINE MOUNT ASSEMBLY, Installation Clutch fluid line flare nut 9-13 Nm 8 0-115 in-lbs 2.14 SECONDARY CLUTCH ACTUATOR, Install- ation Clutch master cylinder/reservoir, banjo bolt 17-20 Nm 13-14 ft-lbs 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR, Installation Clutch master cylinder/reservoir, bleeder screw 9-11 Nm 8 0-97 in-lbs 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR, Installation Clutch master cylinder/reservoir, reser- voir cover screws 0.7-0.9 Nm 6-8 in-lbs 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR, Installation Clutch master cylinder/reservoir, sec- ondary clutch actuator cover mounting bolts 6-10 Nm 5 3-88 in-lbs 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR, Installation Compensator bowl screws 75-88 Nm 55-65 ft-lbs 2.26 REAR WHEEL, Assembly Compensator bowl screws (final torque) 102-115 Nm (final torque) 75-85 ft-lbs 2.26 REAR WHEEL, Assembly Coolant air bleed plug 9-11 Nm 8 0-97 in-lbs 2.7 ENGINE REPLACEM ENT, Installation Cooling system, cross me mber fasteners 20-26 Nm 15-19 ft-lbs 2.7 ENGINE REPLACEM ENT, Installation Cooling system, hose wor m drive clamps 3-4 Nm 2 7-35 in-lbs 2.7 ENGINE REPLACEM ENT, Installation Cooling system, P-clamp 6-10 Nm 5 3-88 in-lbs 2.7 ENGINE REPLACEM ENT, Installation Cooling system, pipe cla mp 6.5 Nm 57 in-lbs 2.7 ENGINE REPLACEM ENT, Installation 2009 VRS C Service:

Chassis 2-1