31200243 2 Table of Contents Parking ................................................................ 86 Stopping the Machine .................................... 86 Stopping the Engine....................................... 86 Stopping the Engine if an Electrical Malfunction Occurs............................................................ 86 Leaving the Machine...................................... 86 Transportation Information .................................. 87 Shipping the Machine..................................... 87 Roading the Machine ..................................... 87 Lifting and Tying Down the Machine..............
88 Towing Information.............................................. 88 Towing the Machine....................................... 88 Types of Towing Hitches................................ 90 Engine Starting (Alternate Methods) ................... 91 Engine Starting with Jump Start Cables......... 91 Equipment Lowering with Loss of Hydraulic Power.............................................................
93 Primary Cab Air Filter ...................................115 Secondary Cab Air Filter...............................116 Circuit Breakers - Test .......................................116 Cooling System Coolant - Change.....................117 Cooling System Coolant Level - Check .............118 Cooling System Coolant Sample (Level 1) - Obtain ................................................................119 Cooling System Coolant Sample (Level 2) - Obtain ................................................................119 Cooling System Pressure Cap - Clean/Replace 120 Cooling System Water Temperature Regulator Replace..............................................................120 Differential Oil - Change.....................................121 Rear Axle Differential....................................121 Front Axle Differential ...................................122 Differential Oil Level - Check .............................122 Rear Axle Differential....................................122 Front Axle Differential ...................................123 Differential Oil Sample - Obtain .........................123 Drive Shaft Spline - Lubricate ............................124 Drive Shaft Universal Joint Bolts - Check ..........124 Engine Air Filter Primary Element - Clean/Replace ...................................................125 Cleaning Primary Air Filter Elements............125 Inspecting the Primary Air Filter Elements....126 Engine Air Filter Secondary Element - Replace.127 Engine Air Filter Primary Element - Replace .....127 Engine Mounts - Inspect ....................................127 Engine Oil Level - Check ...................................127 Engine Oil Sample - Obtain ...............................128 Engine Oil and Filter - Change...........................128 Engine Valve Lash - Check................................129 Final Drive Oil - Change.....................................130 Final Drive Oil Level - Check .............................130 Final Drive Oil Sample - Obtain .........................131 Fork Leveling Cylinder Pin -Lubricate ................132 Frame Leveling Cylinder Pin -Lubricate.............132 Fuel System - Prime ..........................................132 Fuel System Secondary Filter Replace..............133 Fuel System Water Separator - Drain................133 Fuel System Water Separator Element - Replace..............................................................134 Fuel Tank Cap - Clean.......................................135 Fuel Tank Water and Sediment - Drain .............135 Fuses and Relays - Replace..............................136 Fuses ............................................................136 Relays...........................................................138 Indicators and Gauges - Test.............................138 Longitudinal Stability Indicator - Calibrate..........139 Longitudinal Stability Indicator -Test..................139 Initial Test .....................................................139 Second Test..................................................139 Oil Filter - Inspect...............................................139 Inspect a Used Filter for Debris ....................139 Parking Brake - Adjust .......................................140 Pulley for Boom Extension Chain - Lubricate ....140 Pulley for Boom Retraction Chain - Lubricate....140 Radiator Core - Clean........................................141 Refrigerant Dryer - Replace...............................141 Maintenance Section Maintenance Access ...........................................
97 Access Doors and Covers.............................. 97 Tire Inflation Information ..................................... 97 Tire Inflation with Air....................................... 97 Tire Pressure.................................................. 98 Tire Inflation Pressure Adjustment................. 99 Tire Damage .................................................. 99 Tire Replacement........................................... 99 Wheel and Tire Installation............................. 99 Lubricant Viscosities and Refill Capacities........ 100 Lubricant Viscosities .................................... 100 Capacities (Refill).........................................
102 SOS Information........................................... 103 Maintenance Support ........................................ 103 Welding on Machines and Engines with Electronic Controls....................................... 103 Maintenance Interval Schedule......................... 104 Axle Breathers - Clean/Replace........................ 106 Backup Alarm - Test.......................................... 106 Battery - Recycle............................................... 106 Battery or Battery Cable -Inspect/Replace........ 106 Belt - Inspect/Replace ....................................... 107 Inspect .........................................................
107 Replace........................................................ 107 Boom Chain - Inspect/ Lubricate....................... 108 Boom Chain Tension -Check/Adjust ................. 108 Check Condition........................................... 108 Check and Adjust the Chain Tension........... 108 Measure the Chain for Wear........................ 109 Boom Cylinder Pin - Lubricate .......................... 110 Boom Head Section - Lubricate ........................ 110 Boom Pivot Shaft - Lubricate ............................ 110 Boom Telescoping Cylinder Air- Purge ............. 110 Boom Wear Pad Clearance -Inspect/Adjust......
111 Adjustment ................................................... 112 Boom and Frame - Inspect................................ 113 Braking System - Test....................................... 114 Service Brake............................................... 114 Parking Brake............................................... 115 Cab Air Filter - Clean/Replace........................... 115