NOTE: The emergency/parking brake must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. 4. Install the wheel and tighten using a crisscross pattern to 40 ft-lb. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule. Brake Lever Lock Check to make sure the brake lever lock engages properly and that the brake (when engaged) locks the wheels. 1. Pump the brake lever 2 or 3 times. Ball Joint Boots (Upper and Lower/Right and Left) 2. Engage the brake lever lock. 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels.
If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. CC791 1. Secure the ATV on a support stand to elevate the front wheels. 2. Remove both front wheels. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear. The only mainte- nance that is required is replacement of the brake pads when they show excessive wear. Check the thickness of each of the brake pads as follows: 3.
Inspect the four ball joint boots for cracks, tears, or perforations. 4. Check the ball joint for free-play by grasping the steering knuckle and turning it from side to side and up and down. 5. If boot damage is present or ball joint free-play seems excessive, con- tact an authorized Arctic Cat ATV dealer for service. 1. Remove a front wheel. 2. Measure the thickness of each brake pad. Tie Rod Boots (Inner and Outer/Right and Left) 3. If thickness of either brake pad is less than 1.0 mm (0.039 in.), take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced. CC792 1. Secure the ATV on a support stand to elevate the front wheels. 2. Remove both front wheels.
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