ZF — Shop Manual: ZF Transmission — Repair, Clutch & Gear Schematics (EN)

Ch 2 page 243 TRANSMISSION Setting disk clearance 13. Measure distance B from the contact surface of the outer disk to the mounting face of the housing cover using depth gage. Distance B = e.g. 48.95 mm. Calculation example: Disk clearance = Distance A – Distance B Disk clearance = 49.30 mm – 48.95 mm Disk clearance = 0.35 mm If the required disk clearance is not achieved, replace the outer disk as specified below: • If the disk clearance is too small, install a thinner outer disk. • If the disk clearance is too big, install a thicker outer disk. Figure 790 The thickness of the disk packages must not exceed a maxi­ mum of 0.1 mm. 15. Apply grease to the bottom sides of the thrust washers.

16. Insert thrust washers into the housing cover. Figure 791 17. Screw in two units Fixing pin K9005638. 18. Slide on the housing cover. WARNING Risk of burn injuries due to contact with hot surfaces. Slight or moderate injury possible.Wear protective gloves. Use press to fix differential. 20. Turn in new locking screws and tighten. Tightening torque: 400 Nm Figure 792 WARNING Risk of burn injuries due to contact with hot surfaces. Slight or moderate injury possible.Wear protective gloves. 21. Heat both tapered roller bearings and slide on until contact is obtained. Figure 793 SHOP MANUAL