Ch 2 page 3 TRANSMISSION Chapter 2 Transmission Index Clutch “V“ ...............................................................................................................................99 Clutch “C“ .............................................................................................................................103 Clutch “D“ .............................................................................................................................108 Clutch “A“ ............................................................................................................................113 Dismantling differential ”G“ ...................................................................................................118 Reassembly of Transmission inner parts..........................................................124 Clutches „V“; „R“; „A“; „B“; „C“; „D“; „E“ and Differential..........................................................124 Clutch ”E“ ..............................................................................................................................124 Clutch “R“ .............................................................................................................................132 Clutch “B“ .............................................................................................................................139 Clutch “V“ .............................................................................................................................146 Clutch “C“ .............................................................................................................................153 Clutch “D“ .............................................................................................................................160 Clutch “A“ .............................................................................................................................167 Check of the disk clearance all clutches ...............................................................................174 Assembling differential ”G“....................................................................................................175 Installation input shaft and clutches ......................................................................................182 Housing II .............................................................................................................................182 Clutches “V”;“R”;“A”;“B”;“C”;“D”;“E”........................................................................................186 Housing I ..............................................................................................................................189 Assemble housing I and housing II .......................................................................................192 Oil supply ..............................................................................................................................193 Shifting block II .....................................................................................................................193 Valve block ............................................................................................................................195 Retarder ................................................................................................................................197 Primary pump .......................................................................................................................200 Installation retarder, primary pump, valve block and shifting block II ....................................200 Engine connection ................................................................................................................204 Planetary drive “F”.................................................................................................................208 Mount planetary drive to housing II ......................................................................................215 Output to front and rear axle..................................................................................................217 Output to front axle with axle insert LKV .............................................................................217 Power take-off .......................................................................................................................219 PTO-gear – 1st power take-off ..............................................................................................220 PTO-input shaft .....................................................................................................................221 Emergency steering pump ....................................................................................................223 Reassembly of shifting block I and speed sensors:...............................................................224 Shifting block I.......................................................................................................................224 Refitting of speed sensor n4-output.......................................................................................229 Refitting breather, Oil sight level glass, Cover plate and screw plug.............230 Disassembly of LKV Axle Insert ........................................................................232 Disassembly..........................................................................................................................232 Dismantling multi-disk differential lock...................................................................................236 Disassembling input...............................................................................................................238 Assembling of LKV Axle Insert .........................................................................240 Installing input........................................................................................................................244 Adjusting differential bearing rolling torque and backlash......................................................246 Checking backlash on the slotted nut....................................................................................248 Checking contact pattern.......................................................................................................248 Assembling output.................................................................................................................249 Contact pattern examples of Gleason Tooth System.......................................255 Field of application:................................................................................................................255 Ideal contact pattern:
.........................................................................................255 Contact pattern setting: ........................................................................................................255 Flank glossary: ......................................................................................................................255 EXAMPLE 1: DEDENDUM TOOTH POSITION ....................................................................256 SHOP MANUAL