SERIES 60 SERVICE MANUAL 3.3 OIL PRESSURE REGULATOR VALVE ................................................... 3-21 3.4 OIL PRESSURE RELIEF VALVE ............................................................. 3-28 3.5 OIL FILTER .............................................................................................. 3-34 3.6 OIL FILTER ADAPTOR ............................................................................ 3-36 3.7 THERMATIC OIL CONTROL VALVE ....................................................... 3-41 3.8 OIL COOLER (1991 AND LATER ENGINES) ..........................................
3-49 3.9 OIL COOLER (PRE-1991 ENGINES) ...................................................... 3-59 3.10 OIL LEVEL DIPSTICK ASSEMBLY ......................................................... 3-69 3.11 OIL PAN ................................................................................................... 3-74 3.12 VENTILATING SYSTEM .......................................................................... 3-82 3.A ADDITIONAL INFORMATION .................................................................. 3-91 4 COOLING SYSTEM 4.1 COOLING SYSTEM OVERVIEW ............................................................. 4-3 4.2 WATER PUMP (GEAR-CASE MOUNTED - 1991 AND LATER) (GCM) ..
4-7 4.3 WATER PUMP (FRONT MOUNTED) (FM) .............................................. 4-33 4.4 THERMOSTAT ........................................................................................ 4-58 4.5 COOLANT PRESSURE CONTROL CAP ................................................ 4-69 4.6 ENGINE COOLING FAN .......................................................................... 4-72 4.7 COOLANT FILTER AND CONDITIONER ................................................ 4-82 4.8 RADIATOR ............................................................................................... 4-84 4.A ADDITIONAL INFORMATION ..................................................................
4-85 5 FUEL, LUBRICATING OIL, AND COOLANT 5.1 FUEL ........................................................................................................ 5-3 5.2 LUBRICATING OIL (DIESEL) .................................................................. 5-10 5.3 LUBRICATING OIL FOR THE SERIES 60G ENGINE ............................. 5-15 5.4 COOLANT ................................................................................................ 5-17 6 AIR INTAKE SYSTEM 6.1 AIR INTAKE SYSTEM OVERVIEW ......................................................... 6-3 6.2 AIR CLEANER .........................................................................................
6-7 6.3 INTAKE MANIFOLD ................................................................................. 6-9 6.4 CLOSED CRANKCASE BREATHER FOR SERIES 60G AUTOMOTIVE ENGINES ................................................................................................. 6-18 6.5 TURBOCHARGER (DIESEL) .................................................................. 6-20 6.6 TURBOCHARGER SERIES 60 NATURAL GAS (AUTOMOTIVE) ENGINE ................................................................................................... 6-43 6.7 RECIRCULATION VALVE FOR SERIES 60G AUTOMOTIVE ENGINE ..
6-61 6.8 CHARGE AIR COOLER ........................................................................... 6-63 6.9 THROTTLE ACTUATOR FOR THE SERIES 60G ENGINE .................... 6-72 6.10 AIR DRYER .............................................................................................. 6-76 6.A ADDITIONAL INFORMATION .................................................................. 6-77 7 EXHAUST SYSTEM 7.1 OVERVIEW OF EXHAUST MANIFOLD COMPONENTS ........................ 7-3 7.2 THREE-PIECE EXHAUST MANIFOLD WITH FEY RINGS ..................... 7-7 7.3 THREE-PIECE EXHAUST MANIFOLD WITHOUT FEY RINGS ............. 7-16 7.4 THREE-PIECE EXHAUST MANIFOLD WITH HEAT SHIELD .................
7-23 (Rev. 2005) All information subject to change without notice. viii 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION