SERIES 60 SERVICE MANUAL 1.20 ONE-PIECE PISTON ASSEMBLY AND PISTON RING .......................... 1-306 1.21 PISTON AND CONNECTING ROD ASSEMBLY ..................................... 1-318 1.22 CONNECTING ROD ................................................................................ 1-345 1.23 CYLINDER LINER ................................................................................... 1-360 1.24 GEAR TRAIN AND ENGINE TIMING ...................................................... 1-373 1.25 COMPACT GEAR TRAIN AND ENGINE TIMING ...................................
1-399 1.26 CAMSHAFT GEAR ASSEMBLY SERIES 60 EXHAUST GAS RECIRCULATION (EGR) MODEL ........................................................... 1-418 1.27 THRUST PLATE PERIMETER SEAL ...................................................... 1-445 1.28 CAMSHAFT AND CAMSHAFT BEARING ............................................... 1-458 1.29 CAMSHAFT DRIVE GEAR ...................................................................... 1-490 1.30 ADJUSTABLE IDLER GEAR ASSEMBLY ............................................... 1-503 1.31 ADJUSTABLE IDLER GEAR COMPACT GEAR TRAIN ..........................
1-512 1.32 BULL GEAR AND CAMSHAFT IDLER GEAR FOR THE COMPACT GEAR TRAIN ........................................................................................... 1-518 1.33 BULL GEAR AND CAMSHAFT IDLER GEAR ASSEMBLY ..................... 1-525 1.34 CRANKSHAFT TIMING GEAR AND TIMING WHEEL ............................ 1-538 1.35 ACCESSORY DRIVE ............................................................................... 1-557 1.36 JAKE BRAKE ........................................................................................... 1-585 1.A ADDITIONAL INFORMATION ..................................................................
1-639 2 FUEL SYSTEM 2.1 DIESEL FUEL SYSTEM OVERVIEW ...................................................... 2-5 2.2 VEHICLE SAFETY FOR THE NATURAL GAS ENGINE ......................... 2-7 2.3 N2 ELECTRONIC UNIT INJECTOR ....................................................... 2-11 2.4 N2 FUEL INJECTOR TUBE AND O-RING .............................................. 2-28 2.5 N3 ELECTRONIC UNIT INJECTOR ....................................................... 2-42 2.6 N3 FUEL INJECTOR TUBE .................................................................... 2-55 2.7 FUEL PUMP WITH SEPARATE DRIVE SHAFT AND HUB .....................
2-58 2.8 FUEL PUMP WITH ONE-PIECE DRIVE SHAFT AND HUB ASSEMBLY 2-79 2.9 FUEL PUMP DRIVE ................................................................................. 2-99 2.10 DIESEL FUEL FILTERS (SPIN-ON) ........................................................ 2-104 2.11 FUEL PRO 380/380E FUEL FILTER SYSTEM ........................................ 2-112 2.12 FUEL FILTER TYPE FOR THE SERIES 60G ENGINE ........................... 2-118 2.13 ASSEMBLY FUEL FILTER AND WATER SEPARATOR .......................... 2-126 2.14 ELECTRONIC ENGINE CONTROL .........................................................
2-133 2.15 DDEC V ELECTRONIC CONTROL UNIT ............................................... 2-135 2.16 DDEC III/IV ELECTRONIC CONTROL MODULE ................................... 2-141 2.17 DDEC II ELECTRONIC CONTROL MODULE ......................................... 2-149 2.18 DDEC I ..................................................................................................... 2-159 2.19 PROGRAMMABLE READ-ONLY MEMORY (PROM) DDEC I ............... 2-165 2.20 ELECTRONIC DISTRIBUTOR UNIT DDEC I ......................................... 2-169 2.21 ELECTRONIC FOOT PEDAL ASSEMBLY .............................................
2-172 2.22 TURBO SPEED SENSOR (TSS) ............................................................. 2-173 2.23 TURBO BOOST PRESSURE SENSOR .................................................. 2-177 2.24 AIR INTAKE PRESSURE SENSOR ......................................................... 2-179 2.25 OIL PRESSURE SENSOR ..................................................................... 2-181 (Rev. 2005) All information subject to change without notice. vi 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION