ENGINE SERVICE MANUAL 3 Safety Information Wear appropriate hearing protection. This manual provides general and specific service procedures essential for reliable engine operation and your safety. Since many variations in procedures, tools, and service parts are involved, advice for all possible safety conditions and hazards cannot be stated. Wear correct work clothing. Do not wear rings, watches, or other jewelry. Restrain long hair. Fire prevention Read safety instructions before doing any service and test procedures for the engine or vehicle. See related application manuals for more information. Make sure charged fire extinguishers are in the work area. NOTE:
Check the classification of each fire extinguisher to ensure that the following fire types can be extinguished. Disregard for Safety Instructions, Warnings, Cautions, and Notes in this manual can lead to injury, death or damage to the engine or vehicle. 1. Type A — Wood, paper, textiles, and rubbish 2. Type B Flammable liquids SAFETY TERMINOLOGY Three terms are used to stress your safety and safe operation of the engine: Warning, Caution, and Note 3. Type C Electrical equipment Batteries Warning : A warning describes actions necessary to prevent or eliminate conditions, hazards, and unsafe practices that can cause personal injury or death.
Batteries produce highly flammable gas during and after charging. Always disconnect the main negative battery cable first. Caution : A caution describes actions necessary to prevent or eliminate conditions that can cause damage to the engine or vehicle. Always connect the main negative battery cable last. Note : A note describes actions necessary for correct, efficient engine operation. Avoid leaning over batteries. Protect your eyes. SAFETY INSTRUCTIONS Do not expose batteries to open flames or sparks. Vehicle Do not smoke in workplace.
Make sure the vehicle is in neutral, the parking brake is set, and the wheels are blocked before doing any work or diagnostic procedures on the engine or vehicle. Compressed air Limit shop air pressure for blow gun to 207 kPa (30 psi). Work area Use approved equipment. Keep work area clean, dry, and organized. Do not direct air at body or clothing. Keep tools and parts off the floor. Wear safety glasses or goggles. Make sure the work area is ventilated and well lit. Wear hearing protection. Make sure a First Aid Kit is available. Use shielding to protect others in the work area. Safety equipment Tools Use correct lifting devices. Make sure all tools are in good condition.
Use safety blocks and stands. Make sure all standard electrical tools are grounded. Protective measures Wear protective glasses and safety shoes. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. ©2006 International Truck and Engine Corporation