Table of Contents Table of Contents Information Section Foreword .....................................................................2 Safety Section Safety ..........................................................................5 Warning Signs and Labels .................................5 General Hazard Information.............................10 Operation Information.......................................11 Maintenance Information..................................14 Operator Restraint System (If Equipped)........17 Avoiding Lift Truck Tipover...............................21 Safety Rules......................................................23 How to Survive in a Tipover (If Operator Restraint System Equipped) ............................28 General Section Specifications............................................................30 Noise &Vibration.......................................................38 Capacity Chart - Without Side Shifter .....................39 Capacity Chart - With Side Shifter ..........................41 Serial Number...........................................................43 Operator's Warning and Identification Plate...........45 Operation Section Operator’s Station and Monitoring Systems...........47 Seat Switch System .................................................52 Lift Truck Controls ....................................................56 Refueling ...................................................................60 Before Starting the Engine.......................................63 Starting the Engine...................................................66 After Starting the Engine..........................................69 Lift Truck Operation................................................105 Auto Shift Controller ASC-200/201 (If Equipped) ..107 Operating Techniques............................................112 Parking the Lift Truck .............................................116 Lift Fork Adjustment ...............................................117 Storage Information................................................118 Transportation Hints...............................................119 Towing Information.................................................120 Maintenance Section Inspection, Maintenance and Repair of Lift Truck Forks .......................................................................121 Tire Inflation Information........................................125 Torque Specifications ............................................126 Cooling System Specifications..............................128 Fuel Specifications.................................................130 Lubricant Specifications.........................................132 Maintenance Intervals............................................136 When Required ......................................................140 Every 10 Service Hours or Daily...........................147 First 50-100 Service Hours or a Week .................152 First 250 Service Hours or a Month......................159 Every 250 Service Hours or Monthly....................160 Every 500 Service Hours or 3 Months..................168 Every 1000 Service Hours or 6 Months................172 Every 1500 Service Hours or 9 Months................178 Every 2000 Service Hours or Yearly.....................181 Every 2500 Service Hours or 15 Months..............185 Index Section Index .......................................................................187 1