01 - Machine 06 - About this Manual 06 - Using the Manual 06 - Using the Manual Introduction Information in this manual conforms to a standard JCB service manual format. The format uses section headings taken from a PIL (Parts Identification List). These headings are assigned numerical identification references. Table 1. Information within each PIL reference is included under a set of standard headings such as Introduction, Health and Safety, Technical Data and Operation for example. Where additional relevant information is contained within another PIL reference a cross reference is provided. The main systems information is contained in the manual as follows. Table 2.
Machine Variants Use the applicable Servicemaster diagnostics tools. Where information is different depending on machine variant, the applicable information sets are included within the same PIL reference. Headings are included to identify which information is for which variant. Make sure you use the correct information. Torque Tightening When you replace components, always tighten the applicable fixings to the correct torque value. Use the torque tightening values contained in the individual procedures (Remove and Install, Disassemble and Assemble etc.). If no torque values are specified, use the standard torque tightening values.
For the torque setting to be effective, do the following before you install the fixings. Refer to PIL 72-00-00. Diagnostics Information in this manual can help you diagnose machine faults. Before attempting to diagnose possible faults check the following. Make sure that all the applicable component assemblies are correct. Make sure that the applicable fixings are to the correct specification. If necessary discard the original fixings and replace them with new ones. The relevant procedures indicate when this is necessary. Make sure that the applicable fixings and threaded holes are free from contamination. This includes dirt, debris, old sealants and compounds, fluids and lubricants.
Make sure that the operator understands the machine controls, functions and use. Refer to the applicable Operator Manual. Check that the maintenance record complies with the applicable schedule for the operating environment. Check that the fluids in use comply with the standards specified. Make sure that the machine electronic set-up is applicable. Use the applicable Servicemaster vehicle set-up tool.
01 - 18 9813/6050-2 01 - 18 Example Section Main Assembly / Head- ing Component / Sub-head- ing PIL reference 33 03 03 Heading Electrical System Battery Isolator Switch System PIL Reference Heading Hydraulic System PIL 30-00-50 Schematic Circuit Electrical System PIL 33-03-03 Battery - Isolator Switch PIL 33-09-00 Power Distribution (including fuses and relays) PIL 33-00-50 Schematic Circuit Electronic Diagnostic PIL 33-57-00 Electronic Diagnostic (including Servicemaster)