Polaris · Trail Boss 330 · 71 стр.

Polaris Trail Boss 330 — спецификация (EN)

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2003 TRAIL BOSS 330 SERVICE MANUAL Foreword This manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from the operator’s perspective when seated in a normal riding position. Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with service procedures before starting the work. Certain procedures require the use of special tools.

Use only the proper tools as specified. This manual includes procedures for maintenance operations, component identification and unit repair, along with service specifications for 2003 Polaris Trail Boss ATVs.Comments or suggestions about this manualmay be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100 Hwy 55 Medina Minnesota 55340. 2003 Trail Boss 330 ATV Service Manual (PN 9918061) Copyright 2002 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication.

Due to constant improcvements in the design and quality of production components, some minor descrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for ommisions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

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UNDERSTANDING SAFETY LABELS AND INSTRUCTIONS Throughout these instructions, important information is brought to your attention by the following symbols: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! DANGER Failure to follow DANGER instructions will result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV. Failure to follow WARNING instructions could result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV. A CAUTION indicates special precautions that must be taken to avoid personal injury, or ATV or property damage. NOTE:

A NOTE provides key information to clarify instructions. Trademarks Polaris acknowledges the following products mentioned in this manual: FLEXLOC, Registered Trademark of SPS Technologies Loctite, Registered Trademark of the Loctite Corporation STA-BIL, Registered Trademark of Gold Eagle FOX, Registered Trademark of Fox Shox Nyogel, Trademark of Wm. F. Nye Co. Fluke, Registered Trademark of John Fluke Mfg. Co. Mity Vac, Registered Trademark of Neward Enterprises, Inc. Ammco, Registered Trademark of Ammco Tools, Inc. Torx, Registered Trademark of Textron Hilliard, Trademark of the Hilliard Corporation WARNING CAUTION:

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CHAPTER INDEX CHAPTER 1 GENERAL CHAPTER 2 MAINTENANCE CHAPTER 3 ENGINE CHAPTER 4 FUEL SYSTEM CHAPTER 5 BODY/SUSPENSION CHAPTER 6 PVT SYSTEM CHAPTER 7 FINAL DRIVE CHAPTER 8 TRANSMISSION CHAPTER 9 BRAKES CHAPTER 10 ELECTRICAL

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Chapter 1 - General

GENERAL INFORMATION CHAPTER 1 GENERAL INFORMATION/ MAINTENANCE 1 2003 Model Identification 1.2 . . . . . . . . . . . . . . . . . . Serial Number Location 1.2 . . . . . . . . . . . . . . . . . . . 2003 Trailboss Model 1.3 . . . . . . . . . . . . . . . . . . . . . Replacement Keys 1.4 . . . . . . . . . . . . . . . . . . . . . . . Machine Dimensions 1.5 . . . . . . . . . . . . . . . . . . . . . Specifications - 2003 Trail Boss 330 1.6-1.7 . . . . . . . . Publication Numbers 1.8 . . . . . . . . . . . . . . . . . . . . . Paint Codes 1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Torque Specifications 1.8 . . . . . . . . . . . . Tap Drill Charts 1.9 . . . . . . . . . . . .

. . . . . . . . . . . . . . Decimal Equivalent Chart 1.9 . . . . . . . . . . . . . . . . . Unit of Measure Conversion Table 1.10 . . . . . . . . . . Glossary of Terms 1.11 . . . . . . . . . . . . . . . . . . . . . . . . 1.1

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