The Charles Machine Works, Inc. JT2020 Tier 3 — Contents

CONTENTS ______________________ 5 Decals Decal Location - JT2020 Tier 3 .................. 8 Decal Location - Pipe Box Loader ............ 12 Engine Components Operator’s Station Electrical Strike System ......................... 112 ESID Module & Gauge Panel ................. 106 Ground Drive Control ............................. 114 Left Console........................................... 104 Operator Seat ........................................ 102 Operator Station Floor ........................... 100 Right Console ........................................ 110 Vandal Cover .........................................

108 Hydraulics Battery ..................................................... 44 Cooling System - Charge Air Cooler ........ 22 Cooling System - Cooler Mounting .......... 20 Cooling System - Fan Assembly .............. 26 Cooling System - Radiator Plumbing ....... 24 Electrical Mounting .................................. 38 Engine Mounts ......................................... 18 Engine Oil Fill .......................................... 34 Engine Oil System ................................... 32 Engine Service Parts ............................... 16 Engine Skid ............................................. 42 Engine Throttle ........................................

28 Exhaust System ....................................... 30 Front Fixed Hood ..................................... 52 Front Hood Support ................................. 50 Front Opening Hood ................................ 54 Grid Heater Controls ................................ 40 Intake System .......................................... 36 Rear Controls - Begins ............................... 46 Rear Controls - Ends ................................. 48 Rear Fixed Hood...................................... 56 Rear Opening Hood ................................. 58 Frame Components Auxiliary Hydraulics ................................ 148 Drilling Fluid Motor Hydraulics ................

152 Fan Drive Hydraulics .............................. 150 Filter and Reservoir Hydraulics .............. 122 Frame Tilt Hydraulics ............................. 166 Front Thrust Hydraulics .......................... 132 Ground Drive Hydraulics ........................ 140 Hyd Cylinders (2.0" X 1.0") .................... 172 Hyd Cylinders (3.0" X 1.5") .................... 174 Hyd Cylinders (3.5" X 1.75") .................. 176 Hyd Cylinders (4" X 2" X 2") ................... 178 Hydraulic Oil Cooler Plumbing ............... 124 Hydraulic Valve Parts ............................ 170 Long Anchor Cylinder Hydraulics ........... 142 Long Anchor Rotation Hydraulics ...........

144 Lubricator Hydraulics ............................. 146 P.O.R. Hydraulics Begins w/ .................. 136 Pipe Box Shift Hydraulics ....................... 164 Pipe Grip Hydraulics .............................. 158 Pipe Lift Hydraulics ................................ 162 Pump Stack Mounting ............................ 118 Pump Stack Supply & Return ................. 120 Pump/ Selector Hydraulics ..................... 128 Rear Thrust Hydraulics .......................... 134 Rotating Wrench Hydraulics .................. 154 Rotation 2 Speed Begins w/ ................... 126 Selector Hydraulics ................................ 130 Shuttle Hydraulics ..................................

160 Stabilizer Hydraulics............................... 168 Stationary Wrench Hydraulics ................ 156 Anchor Systems Assisted Makeup Begins w/ ..................... 70 Carriage ................................................... 62 Carriage Spindle ...................................... 64 Frame Tilt ................................................ 92 Front Idler Roller ...................................... 86 Fuel Tank ................................................ 80 Gearbox – Ground Drive .......................... 84 Grease Cylinder ....................................... 88 Ground Drive Tracks ...............................

82 Pinion Drive Assembly ............................. 72 Pipe Guide ............................................... 74 Proximity Switches ................................... 94 Proximity Switches - Drill Pipe ................. 96 Rotating Wrench Begins w/ ..................... 76 Rotation Gear Box ................................... 68 Stabilizer .................................................. 90 Stationary Wrench Begins w/ .................. 78 Thrust Drive ............................................. 66 Anchor Valve/Lubricator Mount .............. 184 Auto-Luber Assembly ............................. 192 Grease Pump ........................................

186 Long Anchor System Begins w/ ............. 182 Lubricator Nozzle & Applicator ............... 190 Lubricator Valve ..................................... 188 ID0234485