REMOVING THE TRANSMISSION 1. Remove: shift drum 1 shift fork assembly 2 MMM M M MMM M M MMM M M MMM M M MMM M M MMM M MMM a. Pull out the guide bar from the left crank- case. b. Push down on the drive shaft, and then slide the shift fork assembly to remove the shift fork cam followers. c. Remove the shift drum. d. Remove the shift fork assembly. LLL L L LLL L L LLL L L LLL L L LLL L L LLL L LLL EBS00349 CHECKING THE SHIFT FORKS 1. Check: shift fork cam follower 1 shift fork pawl 2 Scoring/bends/wear/damage Replace. 2. Check: guide bar Roll the guide bar on a flat surface. Bends Replace. WARNING _ Do not attempt to straighten a bent guide bar. 3. Check:
shift fork movement (on the guide bar) Unsmooth operation Replace the shift fork and the guide bar. 4. Check: spring Cracks/damage Replace. 4 - 85 TRANSMISSION ENG