· CHAPTER THREE OPERATION, LUBRICATION, MAINTENANCE AND TUNE-UP 42 Fuel requirements ~ 42 Preoperational checks 42 Starting checklist 43 Stopping the engine 44 Emergency engine stopping 44 Post-operational checks 44 Engine maintenance and lubrication 44 Cooling system 52 Battery 56 Engine tune-up 57 Transmission 60 CHAPTER fOUR LAY -UP AND FITTING OUT AI 63 Lay-up '" 63 Cooling system draining 64 Fitting out 66 CHAPTER nvs SINGLE-CYLINDER ENGINES 68 Diesel engine fundamentals 68 Engine serial number and code 70 Replacement parts 70 Engine removal precautions 70 Valve cover 71 Breather assembly 71 Decompression mechanism 73 Cylinder head 73 Rocker shaft assembly 76 Valves and valve seats 77 Push rods 79 Piston/connecting rod assembly 79 Timing gearcase 85 Lubrication system 86 Flywheel 89 Drive disc 91 Crankshaft.
91 Main bearings 93 Camshaft 93 Cylinder block 95 CHAPTER SIX MULTICYLINDER ENGINES 99 Engine serial number and code 99 Replacement parts 100 Engine 100 Valve cover 101 Breather assembly 101 Decompression mechanism . . . . . . . . . . . . . . . . . . . 102 Exhaust manifold 103 Cylinder head 105 Rocker shaft assembly 109 Valves and valve seats 110 Push rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Piston/connecting rod assembly 113 Timing gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Lubrication system 120 Flywheel 122 Drive disc 123 Crankshaft.
123 Main bearings 126 Camshaft 127 Cylinder block 128 CHAPTER SEVEN fUEL INJECTION AND GOVERNOR SYSTEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Fuel injection fundamentals 138 Fuel injection pump 149 Fuel injection system bleeding 142 Fuel transfer pump 150 Fuel injection timing 144 Fuel lines 151 Fuel injector 146 Governor system 152