The Charles Machine Works, Inc. JT100/JT100 All Terrain — Contents

6 CONTENTS ______________________ Stationary Clamp Hyd Ends w/ ......................... 222 Thrust Drive Hyd 6 Way Selector ....................... 182 Thrust Drive Hyd Carriage Man Begins w/ ............ 192 Thrust Drive Hyd Carriage Man Ends w/ .............. 190 Thrust Drive Hyd Motor & Brake ......................... 186 Thrust Drive Hyd Return Manifold ....................... 188 Thrust Drive Hyd Valve Series Parallel ................ 184 Thrust Motor Hydraulics ................................ 180 Thrust Pump Control ...................................... 154 Thrust Pump Hydraulics .................................

178 Electrical See Technical Supplement Anchor Components Pipe Grip Hydraulics Begins w/ ........................ 340 Pipe Grip Hydraulics Ends w/ ........................... 338 Pipe Lift & Shuttle Hydraulics......................... 342 Pipe Loader Grippers Begins w/ ....................... 330 Pipe Loader Lift Arms Begins w/ ...................... 318 Pipe Loader Lift Arms Ends w/ ......................... 316 Pipe Loader Mount ........................................ 312 Pipe Loader Shuttle Drive .............................. 326 Pipe Loader Shuttle Mount ............................ 320 Pipe Loader Shuttle Stop ...............................

328 Pipe Loader Shuttles Begins w/ ........................ 324 Pipe Loader Shuttles Ends w/ .......................... 322 Pipe Loader Valve Hydraulics ........................ 334 Pipe Loader Valve Hydraulics Begins w/ .......... 336 Hoist System Anchor Driver Hydraulics ............................... 262 Anchor Shaft .................................................. 266 Anchoring Plates ............................................ 264 Auger Drive .................................................... 260 Fluid System Control Valve ................................................. 392 Control Valve Charge Hydraulics ...................

396 Decal Location Crane .................................... 370 Electrical Components ................................... 414 Extension Boom............................................. 378 Extension Cylinder ......................................... 390 Extension Cylinder Hydraulics ....................... 406 Hoist Hydraulics w/o hoist ................................ 400 Inner Boom .................................................... 374 Lift Cylinder .................................................... 384 Lift Cylinder Hydraulics .................................. 404 Limit Switch ....................................................

412 Outer Boom ................................................... 376 Outer Boom Cylinder ..................................... 388 Outer Boom Hydraulics .................................. 408 Overload ........................................................ 386 Overload Alert ................................................ 416 Pedestal ......................................................... 372 Pendant ......................................................... 410 Proportional Valve ......................................... 398 Swing Drive .................................................... 380 Swing Drive ....................................................

382 Swing Drive Hydraulics .................................. 402 Accessories Antifreeze Tank .............................................. 274 Fluid Motor Plumbing (AT) ............................. 280 Fluid Pump (Fluid End) .................................. 304 Fluid Pump (Power End) ................................ 306 Fluid Pump - FMC (JT) .................................... 302 Fluid Pump Hyd (JT) Begins w/ .......................... 278 Fluid Pump Hyd (JT) Hydrostat & Fluid Begins w/ ... 276 Fluid Pump Mounting (JT) Begins w/ ................. 270 Fluid Pump Plumb (JT) Discharge Side ............... 272 Fluid Pump Plumb (JT) Discharge Side Begins w/ .

296 Fluid Pump Plumb (JT) Suction Side Begins w/ ..... 290 Fluid Pump Plumbing (AT) Discharge Side .......... 298 Fluid Pump Plumbing (AT) Suction Side ............. 294 Fluid Supply ................................................... 288 Fluid Supply Swivel ........................................ 282 Fluid Supply Water Swivel (JT) ....................... 284 Inlet Gauge Plumb (JT) Suction Side Begins w/ .... 292 Liner Wash Plumbing (JT) .............................. 300 Wash Wand ................................................... 308 Water Swivel (AT) ........................................... 286 Pipe Loader System Mud Mixing Accessories ................................

420 Pipe Box (AT) .................................................. 428 Pipe Box (JT) .................................................. 426 Wireline Kit (JT) .............................................. 422 Work Lights Begins w/ ...................................... 424 Miscellaneous Bolt/Nut Torque Chart .................................... 432 Filters ............................................................. 436 Optional Kits ................................................... 436 Parts Manual Change Request ..................... 437 Related Publications ..................................... 436 Replacement O-Ring Chart ............................

435 Warranty Registration ................................... 439 Air Compressor .............................................. 348 Auto Greaser Ends w/ ...................................... 350 Auto Greaser Nozzles .................................... 358 Auto Greaser Nozzles Begins w/ ....................... 360 Auto Greaser Nozzles Ends w/ ......................... 362 Auto-Luber Assembly ..................................... 354 Control Valve - Pipe Loader ........................... 332 Diverter Valve Hydraulics ............................... 344 Grease Pump ................................................. 356 Guard Rail ......................................................

314 Hydraulic Cylinder (2x1x3) ................................ 364 Hydraulic Cylinder (3.5x1.75x16) ........................ 366 Hydraulic Motor .............................................. 346 Lubricator Hydraulics Begins w/ ........................ 352 ID0228222