5-101.bk Page 17 Friday, March 17, 2006 11:05 AM Fits and Limits (Cont.) Page 2-17 200 SPECIFICATIONS Component Standard Size or Fit English Metric FLYWHEEL AND HOUSING Dowel pins Hole in flywheel housing — LH for round pin — RH for diamond pin — RH for blade pin Pin OD — LH round pin — RH diamond pin — RH blade pin Cylinder block end Flywheel housing end Crankshaft seal mounting bore Flywheel housing transmission mounting face runout Flywheel housing transmission pilot bore runout Flywheel housing rear seal bore runout Starter motor mounting bore 0.6259–0.6263 in. 0.6831–0.6835 in. 0.6251–0.6253 in. 0.6251–0.6253 in. 0.6820–0.6825 in. 6.748–6.752 in. 0.008 in. T.I.R.* 0.010 in.
T.I.R.* 0.009 in. T.I.R.* 3.625–3.629 in. 15.8979–15.9080 mm 17.3507–17.3609 mm 15.8775–15.8826 mm 15.8775–15.8826 mm 17.3228–17.3355 mm 171.3992–171.5008 mm 0.2032 mm* 0.254 mm* 0.2286 mm* 92.075–92.117 mm * Must be held relative to main bearing bores. Check runout with an alignment bar installed through the cylinder block main bearing bores. OIL PUMP Gear-to-cover end clearance Gear-to-cavity side clearance Gear backlash in pump Oil pump drive gear-to-oil pump driven gear backlash Relief valve spring, free length Spring pressure when compressed to 5.56 inches (14.12 cm) Relief valve opening pressure 0.0035–0.0060 in. 0.0030–0.0045 in. 0.0235–0.0295 in. 0.0072–0.0138 in. 6.38 in. 63 lbs.
90–115 psi 0.0889–0.1524 mm 0.0762–0.1143 mm 0.5969–0.7493 mm 0.1829–0.3505 mm 162.052 mm 28.6 kg 621–793 kPa OIL PRESSURE RELIEF VALVE Oil filter bypass relief valve spring, free length Spring pressure when compressed to 3.625 inches (9.27 cm) 4.648 in. 12.27 ± .61 lbs. 118.06 mm 5.57 ± .28 kg PISTON Top, extension above cylinder block deck at TDC Wrist pin — pin bore hole ID (vertical direction only) — length — pin to bushing clearance — OD — fit Piston-to-liner clearance 90 degrees from pin axis (Zollner piston No. 240GC590A) (–)0.002 – (+)0.020 in. 2.2491–2.2497 in. 3.820–3.825 in. 0.0002–0.0009 in. 2.24875–2.24895 in. 0.00035–0.00075 in. 0.004–0.006 in.
0.0508–0.508 mm 57.1271–57.1424 mm 97.028–97.155 mm 0.0051–0.0229 mm 57.11825–57.12333 mm 0.00889–0.01905 mm 0.1016–0.1524 mm