Mitsubishi — Mitsubishi Diesel Engines Service Manual (EN)

SAFETY CAUTIONS Warning Risk of fire and explosion ···0-2 Never use open fire ······························0-2 Keep things tidy around the engine ··········0-2 Do not open the crankcase until it has cooled down ········································0-2 Pay attention to fuel and oil leakage ·········0-2 Use explosion-proof light ························0-2 Prevent short circuit ······························0-2 Keep fire extinguisher and first-aid kit at hand ··············································0-2 Warning Risk of entanglement into the machine························0-3 Keep guards on the rotating parts ············0-3 Ensure safety in the surrounding area when starting the engine ························0-3 Keep away from rotating parts while the engine is running ··································0-3 Lockout/tagout ·····································0-3 Always stop the engine before any inspection/service ·································0-3 Remove the turning gear after use ···········0-3 Warning Risk of burn ························0-4 Do not touch the engine while it is running or for a while after it is stopped ·····0-4 Be careful when opening/closing the radiator cap ·········································0-4 Replenish coolant only when the coolant in the system is cold ··············0-4 Do not remove heat insulating material ·····0-4 Warning Exhaust gas is poisonous ···························0-4 Ensure good ventilation while the engine is running ··································0-4 Warning Hearing difficulty ·················0-4 Wear ear protector ································0-4 Warning Beware of falling engine ·····0-5 Exercise caution when lifting the engine ····0-5 Do not climb on the engine ·····················0-5 Secure your foothold when carrying out service ···············································0-5 Caution Use correct engine oil and LLC······························0-5 Only use the specified fuel, engine oil and coolant (LLC) ·································0-5 Handle LLC with care ····························0-5 Lawful disposal of waste oil and coolant ···············································0-5 Caution Handling of battery··············0-6 Handle the battery with care ····················0-6 Caution How to handle emergencies ·······················0-6 Engine overheat - Idle to cool down, then stop the engine ·····························0-6 Never restart the engine after a sudden stop unless the cause is eliminated ··········0-6 Stop the engine immediately upon oil pressure drop ······································0-6 Stop the engine immediately upon broken fan belt ···············································0-6 Caution How to handle emergencies ·······················0-6 Engine overheat - Idle to cool down, then stop the engine ·····························0-6 Never restart the engine after a sudden stop unless the cause is eliminated ··········0-6 Stop the engine immediately upon oil pressure drop ······································0-6 Stop the engine immediately upon broken fan belt ···············································0-6 Caution Other considerations···········0-7 Never alter or modify the engine ··············0-7 Do not tamper with sealing ·····················0-7 Daily and periodical inspection ················0-7 Running-in period ·································0-7 Warming up the engine ··························0-7 Do not overload the engine ·····················0-7 Cooling down the engine ························0-7 Do not spill water onto the engine ··········· 0-7 Air cleaner maintenance precautions ········0-8 Observe safety rules at work sites ············0-8 Wear appropriate clothes and protective gear ···················································0-8 Use appropriate tools when carrying out service 0-8 Do not operate the starter continuously ·····0-8 The battery switch must be kept ON while the engine is running ·····························0-8 Precautions for road transport ·················0-8