DD PLATFORM APPLICATION AND INSTALLATION MANUAL 10.4 ENGINE COMPONENT OIL SUPPLY REQUIREMENTS .............................................. 10- 4 10.4.1 TURBOCHARGER LUBRICATION ............................................................................ 10- 5 10.4.2 AIR COMPRESSOR LUBRICATION .......................................................................... 10- 5 10.4.3 CRANKCASE BREATHER LUBRICATION ................................................................ 10- 5 10.5 COMPONENT OPTIONS & INSTALLATION REQUIREMENTS .................................... 10- 5 10.5.1 OIL SAMPLING VALVE .............................................................................................
10- 5 10.5.2 OIL CHECKS AND FILLS ........................................................................................... 10- 5 10.5.3 OIL SUMPS ................................................................................................................ 10- 6 10.5.4 ENVIRONMENTALLY SAFE OIL CHANGE (ESOC) FITTINGS ................................ 10- 6 10.5.5 OIL IMMERSION HEATERS ...................................................................................... 10- 6 10.5.6 OIL LEVEL SENSORS ...............................................................................................
10- 6 10.6 OPERATION AND MAINTENANCE ............................................................................... 10- 7 10.6.1 FIRST TIME START ................................................................................................... 10- 7 10.6.2 OIL LEVEL MEASUREMENTS .................................................................................. 10- 7 10.6.3 USED OIL ANALYSIS ................................................................................................. 10- 7 10.6.4 OIL DRAIN INTERVALS .............................................................................................
10- 7 11 ELECTRICAL SYSTEM ...................................................................................................... 11- 1 11.1 ELECTRICAL SYSTEM DESCRIPTION ......................................................................... 11- 2 11.2 INSTALLATION GUIDELINES ........................................................................................ 11- 3 11.2.1 BATTERY ................................................................................................................... 11- 3 11.2.1.1 FILLER CAP BATTERIES ....................................................................................
11- 3 11.2.1.2 SEMI-MAINTENANCE FREE BATTERIES .......................................................... 11- 3 11.2.1.3 MAINTENANCE-FREE BATTERIES .................................................................... 11- 3 11.2.1.4 DEEP CYCLE BATTERIES .................................................................................. 11- 4 11.2.1.5 GEL-CELL AND NICKEL CADMIUM BATTERIES ............................................... 11- 4 11.2.1.6 BATTERY CAPACITY ........................................................................................... 11- 4 11.2.1.7 BATTERY MOUNTING AND LOCATION .............................................................
11- 4 11.2.2 CRANKING MOTOR .................................................................................................. 11- 5 11.2.3 ALTERNATORS .......................................................................................................... 11- 9 11.2.3.1 ALTERNATOR MOUNTING .................................................................................. 11-10 11.2.4 GROUNDING REQUIREMENTS ............................................................................... 11-11 11.2.5 WIRING ......................................................................................................................
11-11 11.2.5.1 GUIDELINES FOR ELECTRICAL WIRING .......................................................... 11-11 11.2.5.2 CABLE LOSS TEST PROCEDURE ..................................................................... 11-12 11.2.5.3 MEASURING CIRCUIT RESISTANCE ................................................................. 11-12 11.2.5.4 CALCULATING CIRCUIT RESISTANCE ............................................................. 11-13 12 MOUNTING SYSTEM ......................................................................................................... 12- 1 12.1 MOUNTING SYSTEM DESCRIPTION ...........................................................................
12- 2 12.1.1 THREE-POINT MOUNTING ....................................................................................... 12- 2 12.2 SOLID MOUNTING SYSTEMS ....................................................................................... 12- 3 12.3 FLEXIBLE MOUNTING SYSTEMS ................................................................................. 12- 4 12.3.1 FLEXIBLE MOUNT SELECTION ............................................................................... 12- 4 12.3.1.1 METHOD A ...........................................................................................................
12- 5 12.3.1.2 METHOD B ........................................................................................................... 12- 6 12.4 INSTALLATION CHECK LIST ......................................................................................... 12- 6 12.5 ENGINE SUPPORT ........................................................................................................ 12- 7 All information subject to change without notice. ix DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION