DD PLATFORM APPLICATION AND INSTALLATION MANUAL TABLE OF CONTENTS 1 INTRODUCTION ................................................................................................................. 1- 1 2 SAFETY PRECAUTIONS ................................................................................................... 2- 1 2.1 SAFETY MEASURES ..................................................................................................... 2- 2 2.2 STANDS ..........................................................................................................................
2- 2 2.3 GLASSES ....................................................................................................................... 2- 2 2.4 WELDING ....................................................................................................................... 2- 2 2.5 WORK PLACE ............................................................................................................... 2- 4 2.6 CLOTHING ...................................................................................................................... 2- 5 2.7 ELECTRIC TOOLS .........................................................................................................
2- 5 2.8 AIR .................................................................................................................................. 2- 5 2.9 FLUIDS AND PRESSURE .............................................................................................. 2- 5 2.10 BATTERIES .................................................................................................................... 2- 6 2.11 FIRE ................................................................................................................................ 2- 7 2.12 FLUOROELASTOMER ...................................................................................................
2- 7 3 ENGINE AND ACCESSORY IDENTIFICATION ................................................................. 3- 1 3.1 ENGINE AND ACCESSORY IDENTIFICATION DESCRIPTION ................................... 3- 2 3.2 MAJOR COMPONENT LOCATIONS .............................................................................. 3- 4 3.3 ENGINE IDENTIFICATION ............................................................................................. 3- 5 4 AIR INLET SYSTEM ........................................................................................................... 4- 1 4.1 AIR INLET SYSTEM DESCRIPTION ..............................................................................
4- 2 4.1.1 DD PLATFORM ON-HIGHWAY ENGINES ................................................................. 4- 2 4.2 INSTALLATION REQUIREMENTS ................................................................................. 4- 4 4.2.1 DRY PAPER ELEMENT AIR CLEANERS .................................................................. 4- 5 4.2.1.1 LIGHT-DUTY AIR CLEANER ............................................................................... 4- 5 4.2.1.2 MEDIUM-DUTY USE AIR CLEANER ................................................................... 4- 6 4.2.1.3 HEAVY-DUTY USE AIR CLEANER .....................................................................
4- 7 4.2.1.4 EXTRA HEAVY-DUTY USE ................................................................................. 4- 9 4.2.1.5 FOAM TYPE AIR CLEANERS .............................................................................. 4-10 4.2.1.6 OIL-BATH AIR CLEANERS .................................................................................. 4-10 4.2.1.7 AUXILIARY PRECLEANERS ............................................................................... 4-10 4.2.1.8 INLET SCREENS ................................................................................................. 4-11 4.2.1.9 RAIN CAPS AND INLET HOODS ........................................................................
4-11 4.2.1.10 WATER DRAINS ................................................................................................... 4-12 4.2.1.11 INLET SILENCERS .............................................................................................. 4-12 4.2.1.12 AIR CLEANER SELECTION ................................................................................ 4-12 4.2.2 RESTRICTION INDICATOR ....................................................................................... 4-13 4.2.3 PIPEWORK ................................................................................................................
4-15 4.2.3.1 PIPEWORK MATERIAL SPECIFICATIONS ......................................................... 4-15 4.2.3.2 DIFFUSERS ......................................................................................................... 4-15 4.2.4 HOSE CONNECTIONS .............................................................................................. 4-16 4.3 DESIGN GUIDELINES .................................................................................................... 4-17 All information subject to change without notice. iii DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION