International Trucks — International Trucks Service Manual (EN)

PARTS CATALOG CONTENTS Group 12 Engines Figure STARTING MOTOR INSTL; W/WIRING, W/INTL I-6 ENG 06S2T ............1.1.9.2 MOTOR,START 24V, L/N N/MAG SW 3610516C91 .......1.1.9.3 SURGE TANK & MTG; DEAERATION 07RR2 ............1.1.9.5 TANK,RAD SURGE OR COOLANT* 3551079F94 .......1.1.9.6 TAPPETS, VALVE 641003C002 ....... .9.9.3 TAPPET ASSY,ROLLER 1850160C2 ........

.9.9.5 TENSIONER, AUTO 641020B002 .......1.0.3.8 THERMAL OVERCRANK PROTECTION WIRING; (ABR#8),FOR N 0F10G ............1.2.0.2 ELEC INTL I6 ENG*N/ 3550558F93 .......1.2.0.3 HARNESS,ELEC; ENGINE 3560346C92 .......1.2.0.4 THERMOSTAT ASM, WATER OUTLET 641005B001 .......1.1.1.9 THERMOSTAT ASSEMBLY 1830256C93 .......1.1.1.8 TUBE, VENT 641017L003 ....... .8.9.3 KIT,BREATHER TUBE 1830188C91 ....... .8.8.1 TUBE ASSEMBLY,BREATHER 1827224C1 ........ .8.9.5 TURBOCHARGER 641015A067 .......1.2.1.3 WIRING, ELECTRONIC REAR CEC 641009A008 ....... .7.9.5 HARNESS ASSY, INJECTOR 1889905C91 ....... .8.0.2 HARNESS ASSY,ENGINE I6 HEUI 1833443C95 ....... .8.0.4 HARNESS,INTERNAL WIRING 1807455C92 .......

.8.0.6 KNOB,ASSY,CEC HARNESS(95) 1831415C92 .......

.8.0.8 XMSN WIRING; MANUAL FOR I6 ENGINE 0HQ6Z ............1.2.2.5 ELEC INTL I6,MANL XMSN,STD 3579827F91 .......1.2.2.6 HARNESS,MANUAL XMSN,STANDARD 3579843C91 .......1.2.2.7 Group 13 Transmission Figure CLUTCH HSG INSTL; W/FULLER, SPICER & MERITOR TRANS 0FK2V ............1.2.3.2 CLUTCH HSG; FULLER FS(O)-54/6406N, 6305A/D, 8406A 0FKP3 ............1.2.3.3 HOUSING,XMSH BELL ALSO FOR CLU 3549043F91 .......1.2.3.4 PRODUCT GRAPHIC, XMSN LABEL; SHIFT 06WTQ ............1.2.3.6 PRODUCT GRAPHIC; LUBE INSTRUCTIONS 0GXWZ ............1.2.3.7 RR BEARING RETAINER; FULLER FS(O)-54/6406N, 6305A/ 0FKNR ............1.2.3.8 RETAINER,MASHFT REAR BRG* 3549040F91 .......1.2.3.9 SHIFT BAR HSG ASM; FULLER FS(O)-54/6406N, 6305A/D, 0FKN4 ............1.2.4.1 HOUSING,SHIFT BAR*STD SHIFT CN 3568552F91 .......1.2.4.2 TRANS SHIFT LEVER KNOB BEZEL INSTL; SHIFT PATTERN 0GHWX ............1.2.4.4 TRANSFER CASE ASM & INSTL; T-4210 & T-4213 FOR NG 07VS1 ............1.2.4.5 BRACKET,SPT OR MTG T-CASE*FRAM 3545097C5 ........1.2.4.8 CASE,TRANSFER CPT W/GEARS, MER 3600089C92 .......1.2.4.9 TRANSFER CASE CONTROL INSTL 07VRS ............1.2.5.4 TRANSFER CASE OIL COOLER HOSING INSTL 0M6Q2 ............1.2.5.5 HOSE,, TRANSFER CASE AIR TO OI 3605404C91 .......1.2.5.7 TRANSFER CASE OIL COOLER INSTL 0M5GN ............1.2.5.8 XMSN BASE ASM; FULLER FS(O)-54/6406N, 6305A/D, 840 0FKM2 ............1.2.6.0 SHAFT,TRANS MAIN 2507860C91 .......1.2.6.1 TRANSMISSION,L/HSG*BASE XMSN A 3568551F91 .......1.2.6.3 XMSN CONTROLS; HOUSING ASM, FULLER XMSN W/MID CAB 0G4JT ............1.2.6.6 HOUSING,CONTROL W/LEVER*CONTRO 3576514C91 .......1.2.6.8 LEVER,XMSN*SHIFTER LEVER ASSY 3576511C92 .......1.2.7.0 XMSN INPUT SHAFT; FULLER FS(O)-54/6406N, 6305A/D, 0FKP5 ............1.2.7.2 SHAFT,CLUTCH INPUT*1.75" PULL 3568555F91 .......1.2.7.3 XMSN OPERATORS MANUAL; FULLER, ENGLISH 0JG9D ............1.2.7.5 XMSN PTO; FULLER FS(O)-54/6406N,6305A/D,8406A 0FKP1 ............1.2.7.6 POWER TAKE OFF,ASM*THRU-SHAFT 3569708F91 .......1.2.7.7 Page No.

16 COPYRIGHT© 2011INTERNATIONAL TRUCK AND ENGINE CORP. COPYRIGHT© 2011INTERNATIONAL TRUCK AND ENGINE CORP. STARTING MOTOR INSTL; W/WIRING, W/INTL I-6 ENG 06S2T . . . . . . . . . . . . 1. 1. 9. 2 MOTOR,START 24V, L/N N/MAG SW 3610516C91 . . . . . . . 1. 1. 9. 3 SURGE TANK & MTG; DEAERATION 07RR2 . . . . . . . . . . . . 1. 1. 9. 5 TANK,RAD SURGE OR COOLANT* 3551079F94 . . . . . . . 1. 1. 9. 6 TAPPETS, VALVE 641003C002 . . . . . . . . 9. 9. 3 TAPPET ASSY,ROLLER 1850160C2 . . . . . . . . . 9. 9. 5 TENSIONER, AUTO 641020B002 . . . . . . . 1. 0. 3. 8 THERMAL OVERCRANK PROTECTION WIRING; (ABR#8),FOR N 0F10G . . . . . . . . . . . . 1. 2. 0. 2 ELEC INTL I6 ENG*N/ 3550558F93 . . . . . . . 1. 2. 0.

3 HARNESS,ELEC; ENGINE 3560346C92 . . . . . . . 1. 2. 0. 4 THERMOSTAT ASM, WATER OUTLET 641005B001 . . . . . . . 1. 1. 1. 9 THERMOSTAT ASSEMBLY 1830256C93 . . . . . . . 1. 1. 1. 8 TUBE, VENT 641017L003 . . . . . . . . 8. 9. 3 KIT,BREATHER TUBE 1830188C91 . . . . . . . . 8. 8. 1 TUBE ASSEMBLY,BREATHER 1827224C1 . . . . . . . . . 8. 9. 5 TURBOCHARGER 641015A067 . . . . . . . 1. 2. 1. 3 WIRING, ELECTRONIC REAR CEC 641009A008 . . . . . . . . 7. 9. 5 HARNESS ASSY, INJECTOR 1889905C91 . . . . . . . . 8. 0. 2 HARNESS ASSY,ENGINE I6 HEUI 1833443C95 . . . . . . . . 8. 0. 4 HARNESS,INTERNAL WIRING 1807455C92 . . . . . . . . 8. 0. 6 KNOB,ASSY,CEC HARNESS(95) 1831415C92 . . . . . . . . 8. 0.

8 XMSN WIRING; MANUAL FOR I6 ENGINE 0HQ6Z . . . . . . . . . . . . 1. 2. 2. 5 ELEC INTL I6,MANL XMSN,STD 3579827F91 . . . . . . . 1. 2. 2. 6 HARNESS,MANUAL XMSN,STANDARD 3579843C91 . . . . . . . 1. 2. 2. 7 Group 13 Transmission Figure CLUTCH HSG INSTL; W/FULLER, SPICER & MERITOR TRANS 0FK2V . . . . . . . . . . . . 1. 2. 3. 2 CLUTCH HSG; FULLER FS(O)-54/6406N, 6305A/D, 8406A 0FKP3 . . . . . . . . . . . . 1. 2. 3. 3 HOUSING,XMSH BELL ALSO FOR CLU 3549043F91 . . . . . . . 1. 2. 3. 4 PRODUCT GRAPHIC, XMSN LABEL; SHIFT 06WTQ . . . . . . . . . . . . 1. 2. 3. 6 PRODUCT GRAPHIC; LUBE INSTRUCTIONS 0GXWZ . . . . . . . . . . . . 1. 2. 3. 7 RR BEARING RETAINER; FULLER FS(O)-54/6406N, 6305A/ 0FKNR . . . .

. . . . . . . . 1. 2. 3. 8 RETAINER,MASHFT REAR BRG* 3549040F91 . . . . . . . 1. 2. 3. 9 SHIFT BAR HSG ASM; FULLER FS(O)-54/6406N, 6305A/D, 0FKN4 . . . . . . . . . . . . 1. 2. 4. 1 HOUSING,SHIFT BAR*STD SHIFT CN 3568552F91 . . . . . . . 1. 2. 4. 2 TRANS SHIFT LEVER KNOB BEZEL INSTL; SHIFT PATTERN 0GHWX . . . . . . . . . . . . 1. 2. 4. 4 TRANSFER CASE ASM & INSTL; T-4210 & T-4213 FOR NG 07VS1 . . . . . . . . . . . . 1. 2. 4. 5 BRACKET,SPT OR MTG T-CASE*FRAM 3545097C5 . . . . . . . . 1. 2. 4. 8 CASE,TRANSFER CPT W/GEARS, MER 3600089C92 . . . . . . . 1. 2. 4. 9 TRANSFER CASE CONTROL INSTL 07VRS . . . . . . . . . . . . 1. 2. 5. 4 TRANSFER CASE OIL COOLER HOSING INSTL 0M6Q2 . . . . . . . . . . .

. 1. 2. 5. 5 HOSE,, TRANSFER CASE AIR TO OI 3605404C91 . . . . . . . 1. 2. 5. 7 TRANSFER CASE OIL COOLER INSTL 0M5GN . . . . . . . . . . . . 1. 2. 5. 8 XMSN BASE ASM; FULLER FS(O)-54/6406N, 6305A/D, 840 0FKM2 . . . . . . . . . . . . 1. 2. 6. 0 SHAFT,TRANS MAIN 2507860C91 . . . . . . . 1. 2. 6. 1 TRANSMISSION,L/HSG*BASE XMSN A 3568551F91 . . . . . . . 1. 2. 6. 3 XMSN CONTROLS; HOUSING ASM, FULLER XMSN W/MID CAB 0G4JT . . . . . . . . . . . . 1. 2. 6. 6 HOUSING,CONTROL W/LEVER*CONTRO 3576514C91 . . . . . . . 1. 2. 6. 8 LEVER,XMSN*SHIFTER LEVER ASSY 3576511C92 . . . . . . . 1. 2. 7. 0 XMSN INPUT SHAFT; FULLER FS(O)-54/6406N, 6305A/D, 0FKP5 . . . . . . . . . . . . 1. 2. 7.

2 SHAFT,CLUTCH INPUT*1.75" PULL 3568555F91 . . . . . . . 1. 2. 7. 3 XMSN OPERATORS MANUAL; FULLER, ENGLISH 0JG9D . . . . . . . . . . . . 1. 2. 7. 5 XMSN PTO; FULLER FS(O)-54/6406N,6305A/D,8406A 0FKP1 . . . . . . . . . . . . 1. 2. 7. 6 POWER TAKE OFF,ASM*THRU-SHAFT 3569708F91 . . . . . . . 1. 2. 7. 7