CONTENTS Specifications ..................................................................................................................................................... 1 Precautions for field assembly............................................................................................................................ 2 Disposal of removed parts.................................................................................................................................. 3 Assembly procedure, necessary equipment, and schedule ...............................................................................
4 Layout of kit ........................................................................................................................................................ 5 Style for transportation ....................................................................................................................................... 6 Table of tools for field assembly....................................................................................................................... 11 Tightening torque .............................................................................................................................................
17 Coating materials list ........................................................................................................................................ 22 Selection of wire ropes used for assembly....................................................................................................... 25 A. Assembly procedure A-1 Installation of chassis ....................................................................................................................... 28 A-2 Installation of undercover.................................................................................................................
31 A-3 Installation of pivot shaft................................................................................................................... 32 A-4 Installation of undercarriage............................................................................................................. 34 A-5 Adding oil to recoil chamber and pivot chamber .............................................................................. 61 A-6.1 Installation of engine air inlet hood...................................................................................................
62 A-6.2 Installation of engine air pre-cleaner (if equipped)........................................................................... 63 A-7 Installing direction of exhaust pipe ................................................................................................... 64 A-8 Installation of blade lift cylinder ........................................................................................................ 65 A-9 Installation of ripper .........................................................................................................................
67 A-10 Installation of track ........................................................................................................................... 74 A-11 Assembly of blade............................................................................................................................ 76 A-12 Installation of blade .......................................................................................................................... 92 A-13 Installation of operator's cab ..........................................................................................................
101 A-14 Installation of rear monitor camera (if equipped) ............................................................................119 A-15 Installation of additional cab lights (if equipped) ........................................................................... 123 A-16 Installation of ROPS....................................................................................................................... 125 A-17 Installation of VHMS, ORBCOMM antenna ................................................................................... 127 A-18 Installation of revolving warning lamp to top of ROPS (if equipped) .............................................
128 A-19 Check track tension........................................................................................................................ 131 A-20 Check fuel, coolant and lubricants ................................................................................................. 133 A-21 Bleeding air from hydraulic cylinders ............................................................................................. 135 A-22 Lubricating......................................................................................................................................
136 A-23 Installation of fuel quick charge piping (if equipped) ...................................................................... 139 M. Check and maintenance procedures after completion of assembly M-1 Check and adjustment of operator's cab........................................................................................ 142 M-2 Inspection of machine monitor ....................................................................................................... 149 M-3 Checking operation of dual tilt mechanism (If equipped) ...............................................................
163 M-4 Setting procedure for USER ADJUST MODE................................................................................ 164 M-5 Setting procedure for maximum cooling fan speed........................................................................ 166 M-6 Replacement of return filter (Replacement of standard filter → special flushing parts) ................. 167 M-7 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1) ............................ 169 M-8 Replacement of return filter (Replacement of special flushing parts → standard filter) ................
170 M-9 Bleeding air from hydraulic cylinders (Part 2) ................................................................................ 172