5.1 Maintenance schedule Maintenance T 5-1: Assignment of the DEUTZ maintenance and service schedules to maintenance intervals 5 A maintenance diagram, order no. 0312 0040, is supplied with every engine in the self-adhesive version. It should be stuck onto a well visible location on the engine or equipment. T 5-2: Maintenance points 27 Standard maintenance schedule TCD 2015 Industrial engines (oh) Vehicle engines (km) Standard and EPA certified engines (Enviromental Protection Agency) Annual operational performance [km] average speed [km/h] Stage Activity Execution by 30,000 km approx. 25 km/h >30,000- 100,000 km approx. 40 km/h > 100,000 km approx.
60 km/h E 10 Initial commissioning inspec- tion Authorised specialists During the running-in phase or initial start-up of new or overhauled engines.
See(16) E 20 Daily inspection Customer 1x daily or every 10 oh in continuous operation E 30 Maintenance 500 oh 20,000 km 30,000 km 60,000 km E 40 Extended maintenance 1,000 oh 40,000 km 60,000 km 120,000 km E 50 Extended maintenance II Authorised specialists 4,000 oh (only in EPA) 160,000 km 240,000 km 480,000 km E 60 Intermediate overhaul 6,000 oh 240,000 km 360,000 km 720,000 km E 70 Complete overhaul 12.000 Bh 480.000 km 720.000 km 1.440.000 km Stage Activity Section E 20 daily check Lubricating oil level (if necessary re-fill) (29) Coolant level (34) Engine tightness (visual inspection for leaks) - E 30 check V-belts (if necessary, re-tighten or renew ) (39) renew Lubricating oil (27) Oil filter cartridge (at each lubricating oil change) (30) clean Fuel precleaner / fuel prefilter (change filter insert if necessary)1) (32)