ARMY TM 9-2815-256-24 AIR FORCE TO 38G1-96-2 MARINE CORPS TM 2815-24/5 LIST OF ILLUSTRATIONS FIGURE PAGE 1-1. Engine Components......................................................................................................................... 1-3 3-1. Connecting Test Gage to Intake Manifold......................................................................................... 3-19 3-2. Thermostat and Housing .................................................................................................................. 3-22 3-3. Engine Oil Cooler Hoses .................................................................................................................. 3-24 3-4.
Water Pump Assembly..................................................................................................................... 3-25 3-5. Battery Charging Alternator and Mounting Brackets.......................................................................... 3-28 3-6. Battery Charging Alternator Assembly.............................................................................................. 3-30 3-7. Stator and Rear Housing Separation ................................................................................................ 3-30 3-8.
Testing Brush Assembly................................................................................................................... 3-31 3-9. Testing Diode-Trio............................................................................................................................ 3-31 3-10. Testing Rectifier Bridge.................................................................................................................... 3-32 3-11. Testing Stator Windings ................................................................................................................... 3-33 3-12.
Testing Rotor.................................................................................................................................... 3-33 3-13. Battery Charging Alternator Test Circuit ........................................................................................... 3-34 3-14. Starter Bench Test Setup ................................................................................................................. 3-36 3-15. Starter Assembly.............................................................................................................................. 3-37 3-16.
Disconnecting Lead Wire (Typical)................................................................................................... 3-38 3-17. Removing Through Bolts (Typical) ................................................................................................... 3-38 3-18. Removing Starter End Frame and Yoke Assembly (Typical)............................................................. 3-39 3-19. Removing Brushes........................................................................................................................... 3-40 3-20.
Removing Armature ......................................................................................................................... 3-40 3-21. Removing Housing (Typical) ............................................................................................................ 3-41 3-22. Removing Overrunning Clutch (Typical)........................................................................................... 3-41 3-23. Removing Steel Ball......................................................................................................................... 3-42 3-24.
Removing Pinion, Retainer, and Rollers (Typical)............................................................................. 3-42 3-25. Removing Washer and Spring.......................................................................................................... 3-43 3-26. Checking Commutator Run-Out........................................................................................................ 3-43 3-27. Measuring Commutator OD.............................................................................................................. 3-44 3-28. Measuring Segment Mica Depth.......................................................................................................
3-44 3-29. Inspecting and Replacing Bearings................................................................................................... 3-45 3-30. Measuring Brush Length................................................................................................................... 3-45 3-31. Checking Overrunning Clutch........................................................................................................... 3-46 3-32. Starter Solenoid Test Circuit............................................................................................................. 3-46 3-33.
Growler Test..................................................................................................................................... 3-47 3-34. Testing for Grounded Windings........................................................................................................ 3-47 3-35. Checking for Open Circuit Windings................................................................................................. 3-47 3-36. Checking Brush Holder..................................................................................................................... 3-48 3-37.
Checking Field Coils......................................................................................................................... 3-48 3-38. Checking for Open Field Coil............................................................................................................ 3-49 iii