CHAPTER 5. ENGINE OVERHAUL ENGINE REMOVAL .......................................... 5-1 BATIERY LEADS ........................................ 5-1 HOSES ......................................................... 5-1 CABLE AND LEADS .................................... 5-2 OIL TANK .................................................... 5-2 STARTER MOTOR ...................................... 5-2 RECOIL STARTER ....................................... 5-3 ENGINE REMOVAL ..................................... 5-3 DISASSEMBLY ................................................. 5-3 OIL PUMP .................................................... 5-3 WATER PUMP .............................................
5-3 COl MAGNETO ........................................... 5-3 CYLINDER HEAD AND CYLINDER ............. 5-4 PISTON ........................................................ 5-5 CRANKCASE AND CRANKSHAFT ............. 5-6 INSPECTION AND REPAIR ............................... 5-6 CYLINDER HEAD ........................................ 5-6 CYLINDER AND PISTON ............................ 5-7 PISTON RINGS ........................................... 5-9 PISTON PIN AND BEARING ..................... 5-10 CRANKSHAFT ........................................... 5-11 CRANKCASE ............................................. 5-12 OIL PUMP STROKE ADJUSTMEr:-JT ........ 5-12 ENGINE ASSEMBLY AND ADJUSTMENT ...
5-15 CRANKCASE AND CRANKSHAFT ........... 5-15 PISTON ...................................................... 5-19 CYLINDER AND CYLINDER HEAD ........... 5-19 CDI MAGNETO ......................................... 5-20 WATER PUMP ........................................... 5-22 OIL PUMP .................................................. 5-22 REMOUNTING ENGINE ........................... 5-22 RECOIL STERTER ........................................... 5-23 REMOVAL ................................................. 5-24 DISASSEMBLY ......................................... 5-24 INSPECTION ............................................. 5-25 ASSEMBLY AND INSTALLATION ...........
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