Contents Page Page Maintenance—Machine Diesel Engine Oil...............................................3-1-1 Diesel Engine Oil and Filter Service Intervals ...3-1-2 Light Duty Diesel Engine Coolant (for diesel engines without wet sleeve cylinder liners)...............................................3-1-3 Drain Intervals for Diesel Engine Coolant..........3-1-3 John Deere COOL-GARD™II Coolant Extender........................................................3-1-4 Supplemental Coolant Additives........................3-1-4 Operating in Warm Temperature Climates ........3-1-5 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™II Coolant Extender.............3-1-6 Testing Diesel Engine Coolant...........................3-1-7 Alternative and Synthetic Lubricants .................3-1-7 Engine Break-In Oil ...........................................3-1-8 Hydraulic Oil ......................................................3-1-8 Swing Gearbox and Travel Gearbox Oils ..........3-1-9 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease .................................................3-1-9 Maintenance—Every 50 Hours Grease Working Tool Pivots ..............................3-5-1 Maintenance—Initial Service - 250 Hours Change Engine Break-In Oil and Replace Filter................................................3-6-1 Maintenance—Every 250 Hours Check Swing Gearbox Oil Level........................3-7-1 Check Travel Gearbox Oil Level........................3-7-1 Clean or Replace Dusty Primary Element.........3-7-2 Check Battery Electrolyte Level and Terminals ..3-7-3 Check Radiator Coolant Level...........................3-7-5 Drain Hydraulic Tank Sump...............................3-7-5 Take Engine Oil Sample ....................................3-7-6 Maintenance—Every 500 Hours Grease Swing Bearing Gear..............................3-8-1 Check Air Intake Hose.......................................3-8-1 Change Engine Oil and Replace Filter ..............3-8-2 Replace Primary Fuel Filter (Water Separator) ..3-8-2 Replace Pump Case Drain Filter.......................3-8-4 Bleed Air From Hydraulic System......................3-8-4 Replace Hydraulic Tank Oil Filter ......................3-8-5 Grease Swing Bearing.......................................3-8-6 Clean Cab Fresh Air and Recirculating Air Filters.......................................................3-8-7 Take Fluid Samples ...........................................3-8-7 Maintenance—Periodic Maintenance Service Machine at Specified Intervals..............3-2-1 Check the Hour Meter Regularly .......................3-2-1 Prepare Machine for Maintenance ....................3-2-1 Open Engine Hood for Service..........................3-2-1 Open Access Doors for Service ........................3-2-2 Fuel Tank...........................................................3-2-2 Hydraulic Breaker and Crusher Attachments ....3-2-2 Maintenance and Repair Record Keeping System............................................3-2-3 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..................................3-2-3 Periodic Maintenance Record Keeping System ..........................................................3-2-4 Maintenance—Every 1000 Hours Change Swing Gearbox Oil...............................3-9-1 Replace Air Cleaner Elements ..........................3-9-2 Clean Engine Crankcase Ventilation Tube ........3-9-2 Replace Pilot System Oil Filter..........................3-9-2 Replace Hydraulic Cap Breather Element.........3-9-3 Check Coolant...................................................3-9-4 Maintenance—Every 2000 Hours Change Travel Gearbox Oil.............................3-10-1 Drain Cooling System......................................3-10-2 Heavy Duty Diesel Engine Coolant .................3-10-3 Cooling System Fill and Deaeration Procedure....................................................3-10-4 Adjust Engine Valve Clearance .......................3-10-4 Maintenance—As Required Clean Fuel Tank Inlet Screen ............................3-3-1 Drain Fuel Tank Sump.......................................3-3-1 Clean Air Cleaner Dust Unloader Valve ............3-3-1 Clean Radiator Air Inlet Screen.........................3-3-2 Belt Tensioner Spring Check .............................3-3-2 Inspect Serpentine Belts....................................3-3-3 Drain Primary Fuel Filter (Water Separator)......3-3-3 Bleed Fuel System ............................................3-3-4 Check and Adjust Track Sag .............................3-3-4 Check Windshield Washer Fluid Level ..............3-3-6 Check Coolant...................................................3-3-6 Maintenance—Every 4000 Hours Change Hydraulic Tank Oil, Clean Suction Screen............................................3-11-1 Maintenance—Every 10 Hours or Daily Check Recovery Tank Coolant Level.................3-4-1 Check Engine Oil Level .....................................3-4-1 Check Hydraulic Oil Level .................................3-4-2 Maintenance—Every 4500 Hours Replace Engine Crankshaft Dampener...........3-12-1 Continued on next page ii 060313 PN=2