BAIC Service & Maintenance Manual PDF Guide (EN)

MAINTENANCE AND LUBRICATION

MAINTENANCE AND LUBRICATION 0B-1 GENERAL INFORMATION SECTION 0B MAINTENANCE AND LUBRICATION Contents MAINTENANCE SCHEDULE ...............................0B-2 RECOMMENDED FLUIDS, LUBRICANTS AND DIE- SEL FUELS.........................................................0B-12 Recommended Fluids, Lubricants and Diesel Fuels ....0B-12 OIL VISCOSITY CHART.....................................0B-15 Engine Oil........................................................0B-15 Manual Transmission and Transfer Case Oil (Engine Oil)...................................................................0B-16 Front Axle and Rear Axle Oil ...........................0B-17 LUBRICATION CHART.......................................0B-18 NPR75 and NQR75 Models ............................0B-18 NKR77 and NPR77 (Front Rigid Suspension) Models .....0B-19 NKR77 (Front Independent Suspension) Model .....0B-20

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Maintenance Schedule: 4JH1-TC Engine Model (Engine Oil that Meets or Exceeds ACEA B3 Specification)

0B-2 MAINTENANCE AND LUBRICATION MAINTENANCE SCHEDULE When performing the checks on the following items, regular inspection items should also be checked. Abbreviations I :Inspect, clean and correct or replace as necessary A : Adjust R : Replace or change T : Tighten to specified torque L : Lubricate [V] : Variation (optional on some models). [OPT] : Optional equipment. [SA] : For Smoother model only. *Marks: Under severe driving conditions, more frequent maintenance is required. Refer to “Maintenance schedule un- der severe driving conditions”. Maintenance Schedule: 4JH1-TC Engine Model (Engine Oil that Meets or Exceeds ACEA B3 Speci- fication) SERVICE INTERVAL:

(Use odometer reading or months Whichever comes first) × 1,000 km 20 40 60 80 100 120 × 1,000 mile 12 24 36 48 60 72 ENGINE *Engine oil R R R R R R Or every 9 months *Engine oil filter R R R R R R Or every 9 months Fuel filter R R R R R R Or every 18 months *Air cleaner element I I R I I R Or every 36 months Idling speed and acceleration — I — I — I Or every 18 months Valve clearances — — A — — A Or every 36 months Fuel tank cap and fuel pipes for loose connections or damage — — I — — I Or every 36 months Drive belt tension and damage I I I I I I Or every 9 months Radiator coolant — — R — — R Or every 36 months *Exhaust pipes and mountings for looseness or damage — I — I — I Or every 18 months Cooling system for water leak- age — I — I — I Or every 18 months Engine operation condition I I I I I I Or every 9 months CLUTCH Clutch fluid I I R I I R Or every 24 months Clutch pedal travel and free play I I I I I I Or every 6 months TRANSMISSION *Manual transmission oil I I R I I R Or every 24 months Gear control mechanism for looseness — — I — — I Or every 24 months Gear control cables — A — A — A Or every 12 months PROPELLER SHAFT *Universal joints and sliding sleeve grease L L L L L L Or every 12 months

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Maintenance Schedule: 4JH1-TC Engine Model (Engine Oil that Meets or Exceeds ACEA B3 Specification)

MAINTENANCE AND LUBRICATION 0B-3 SERVICE INTERVAL:

(Use odometer reading or months Whichever comes first) × 1,000 km 20 40 60 80 100 120 × 1,000 mile 12 24 36 48 60 72 Loose connections I I I I I I Or every 6 months Splines for excessive wear — — I — — I Or every 24 months Bearings and related parts for looseness — — I — — I Or every 24 months Center bearing L L L L L L Or every 12 months REAR AXLE *Differential gear oil I I R I I R Or every 24 months FRONT AXLE *Kingpins L L L L L L Or every 9 months STEERING Power steering system oil leak- age I I I I I I Or every 9 months Power steering system for looseness or damage I I I I I I Or every 9 months Power steering fluid — — R — — R Or every 36 months Power steering hoses — — — — — R Or every 72 months Fitting of knuckles and front axle for looseness I I I I I I Or every 9 months Steering mechanism for loose- ness or damage — — I — — I Or every 36 months Ball joints for damage (Indepen- dent suspension model only) I I I I I I Or every 9 months Ball joints for excessive play (Independent suspension model only) I I I I I I Or every 9 months Relay lever shaft for excessive play (Independent suspension model only) I I I I I I Or every 9 months Steering wheel play I I I I I I Or every 9 months Steering function I I I I I I Or every 9 months Wheel alignment — — I — — I Or every 36 months SERVICE BRAKES Brake fluid I I R I I R Or every 36 months Brake system for fluid leakage I I I I I I Or every 9 months *Brake linings and drums for wear I I I I I I Or every 9 months *Disc brake pads and discs for wear I I I I I I Or every 9 months Brake pedal travel and free play I I I I I I Or every 9 months Pipes and hoses for loose con- nections or damage I I I I I I Or every 9 months PARKING BRAKE

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Maintenance Schedule: 4JH1-TC Engine Model (Engine Oil that Meets or Exceeds ACEA B3 Specification)

0B-4 MAINTENANCE AND LUBRICATION (I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate SERVICE INTERVAL:

(Use odometer reading or months Whichever comes first) × 1,000 km 20 40 60 80 100 120 × 1,000 mile 12 24 36 48 60 72 Parking brake cables I I I I I I Or every 9 months Parking brake function I I I I I I Or every 9 months Parking brake lever travel I I I I I I Or every 9 months Linings for wear — — I — — I Or every 36 months Drum for wear or damage — — I — — I Or every 36 months Ratchet for wear or damage — — I — — I Or every 36 months SUSPENSION Spring leaves for damage I I I I I I Or every 9 months Torsion bar spring (Independent suspension model only) I I I I I I Or every 9 months Ball joint boots for damage (Independent suspension model only) I I I I I I Or every 9 months Ball joints for excessive play (Independent suspension model only) — — I — — I Or every 36 months Mounts for looseness or dam- age I I I I I I Or every 9 months Shock absorbers for oil leakage I I I I I I Or every 9 months Shock absorbers mount for looseness I I I I I I Or every 9 months Upper links (Independent sus- pension model only) L L L L L L Or every 9 months WHEELS Wheel pins and nuts — T — T — T Or every 18 months Wheel discs for damage — I — I — I Or every 18 months Hub bearings grease — — R — — R Or every 36 months Tire pressures and damage I I I I I I Or every 9 months ELECTRICAL EQUIPMENT Specific gravity of battery elec- trolyte I I I I I I Or every 9 months OTHERS Lights, horn, windshield, wiper and washers I I I I I I Or every 9 months Bolts and nuts on chassis and body — — I — — I Or every 36 months

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