EVERY 50 HOURS........................................................................................................................................... 116 1. Checking engine start system ................................................................................................................. 116 1.1 Preparation before testing................................................................................................................ 116 1.2 Testing switch for the shuttle shift lever............................................................................................
116 1.3 Testing switch for PTO clutch control switch .................................................................................... 116 2. Checking operator presence control (OPC) system ................................................................................ 117 3. Checking wheel bolt torque ..................................................................................................................... 117 4. Checking tie-rod dust cover.....................................................................................................................
117 EVERY 100 HOURS......................................................................................................................................... 117 1. Lubricating grease fittings........................................................................................................................ 117 2. Cleaning air cleaner primary element...................................................................................................... 119 3. Adjusting fan belt tension ........................................................................................................................ 119 4.
Adjusting brake pedal .............................................................................................................................. 120 4.1 Checking brake pedal free travel ..................................................................................................... 120 4.2 Checking brake pedal stroke............................................................................................................ 120 4.3 Checking equalizer working level (anti-imbalance device)............................................................... 120 5.
Checking gear-locked parking brake ....................................................................................................... 120 6. Adjusting parking brake lever .................................................................................................................. 121 7. Checking battery condition ...................................................................................................................... 121 7.1 How to read indicator .......................................................................................................................
121 7.2 Charging the battery......................................................................................................................... 122 7.3 Directions for battery storage ........................................................................................................... 122 8. Adjusting air conditioner belt tension....................................................................................................... 122 EVERY 200 HOURS......................................................................................................................................... 123 1.
Adjusting toe-in........................................................................................................................................ 123 1.1 Adjusting toe-in procedure ............................................................................................................... 123 2. Draining fuel tank water........................................................................................................................... 123 3. Cleaning inner air filter............................................................................................................................. 123 4.
Cleaning fresh air filter............................................................................................................................. 124 4.1 Cleaning the filter ............................................................................................................................. 124 EVERY 400 HOURS......................................................................................................................................... 124 1. Cleaning water separator ........................................................................................................................
124 EVERY 500 HOURS......................................................................................................................................... 125 1. Changing engine oil................................................................................................................................. 125 2. Replacing engine oil filter ........................................................................................................................ 125 3. Replacing fuel filter .................................................................................................................................. 126 4.
Replacing hydraulic oil filter..................................................................................................................... 126 5. Checking power steering line .................................................................................................................. 127 6. Checking radiator hose and clamp .......................................................................................................... 127 6.1 Overheating countermeasures......................................................................................................... 128 7.
Checking fuel line .................................................................................................................................... 128 8. Checking intake air line ........................................................................................................................... 128 9. Checking lift cylinder hose....................................................................................................................... 129 10. Checking air conditioner pipe and hose ................................................................................................
130 EVERY 600 HOURS......................................................................................................................................... 130 1. Adjusting front axle pivot ......................................................................................................................... 130 EVERY 1000 HOURS....................................................................................................................................... 130 1. Changing transmission fluid .................................................................................................................... 130 2.
Changing front differential case oil .......................................................................................................... 130 3. Changing front axle gear case oil ............................................................................................................ 131 4. Adjusting engine valve clearance ............................................................................................................ 131 EVERY 1000 HOURS OR 1 YEAR................................................................................................................... 131 1.
Replacing air cleaner primary element and secondary element.............................................................. 131 2. Checking exhaust manifold ..................................................................................................................... 131 EVERY 1500 HOURS....................................................................................................................................... 131 1. Cleaning fuel injector nozzle tip............................................................................................................... 131 2.
Checking and cleaning EGR cooler......................................................................................................... 131 EVERY 2000 HOURS OR 2 YEARS ................................................................................................................ 131 M5091,M5111 5