Engine rebuild guide/Engine assembly sequence CTM3274 (01JUL99) 03-4 Saran Liter Engines 060799 PN=35 ENGINE ASSEMBLY SEQUENCE The following assembly sequence is suggested when 6. Install pistons and rods. Check for piston protusion engine has been completely disassembled. Be sure to (see Group 10). check run-out specifications, clearance tolerances, torques, etc. as engine is assembled. Refer to the 7. Install lube oil system by-pass valve. appropriate repair group when assembling engine components. 8. Install front plate (see Group 20). 1. Install all plugs (and serial number plates) in 9. Install balancer shafts.
Check end play (see cylinder block that were removed to service block Group 20). (see Groups 10 and 15). 10. Install oil outlet tube, O-ring in block, and oil 2. Install clean piston cooling orifices and new pump (see Group 25). balancer shaft and camshaft bushings (see Groups 10 and 20). 11. Install injection pump on front plate (see Group 40). 3. Install cylinder liners without O-rings and measure protrusion. Install liners with O-rings (see Group 10). 12. Install camshaft, timing gears, and oil slinger (see Group 20). 4. Install crankshaft and main bearings. Determine bearing clearance using “PLASTIGAGE” (see 13. Time all gears to TDC, No. 1 cylinder on Group 15).
compression stroke (see Group 20). 5. Install flywheel housing, rear oil seal and flywheel 14. Install timing gear cover (with new front seal), see (see Group 15). Group 20. (Continued on next page) CD,3274,G03,2 -19-24FEB92 03 4