Cyl. Block, Liners, Pistons & Rods/Specifications CTM3274 (01JUL99) 10-5 Saran Liter Engines 060799 PN=66 SPECIFICATIONS - CONTINUED DIMENSIONS OF NEW PARTS WEAR TOLERANCE Lower block bore for seating liner . . . . . . . 115.75—115.80 mm (4.557—4.559 in.) Outside diameter of liner at lower bore level (measured 10 mm (0.39 in.) below lower shoulder) • Engine ( - 317306CD) Production liner (first class) . . . . . . . . . 115.724—115.748 mm (4.556—4.557 in.) Production liner (second class) . . . . . . . 115.698—115.723 mm (4.555—4.556 in.) Service liner . . . . . . . . . . . . . . . . . . . 115.724—115.748 mm (4.556—4.557 in.) Clearance between block and liner: Production liner (first class) .
. . . . . . . . 0.025—0.075 mm (0.001—0.003 in.) Production liner (second class) . . . . . . 0.025—0.075 mm (0.001—0.003 in.) Service liner . . . . . . . . . . . . . . . . . . . 0—0.075 mm (0—0.003 in.) • Engine (317307CD - ) . . . . . . . . . . . . 115.695—115.735 mm (4.555—4.556 in.) Clearance between block and liner . . . . 0.015—0.105 mm (0.0006—0.0041 in.) Cylinder liner internal diameter . . . . . . . . . 106.49—106.52 mm (4.1925—4.1937 in.) Maximum permissible wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.25 mm (0.01 in.) Maximum permissible taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.05 mm (0.002 in.) Maximum permissible out-of-round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 mm (0.002 in.) Liner counterbore depth in block. . . . . . . . . 5.95—5.99 mm (0.234—0.236 in.) Liner height above block . . . . . . . . . . . . . 0.01—0.10 mm (0.0004—0.004 in.) Maximum permissible height difference at nearest point of two adjacent liners . . . . . . 0.03 mm (0.001 in.) Thickness of liner shim CD15466 . . . . . . . . 0.05 mm (0.002 in.) Thickness of liner shim R65833 . . . . . . . . . 0.10 mm (0.004 in.) Minimum dimension for proper compression of liner packing . . . . . . . . . . .
0.13 mm (0.005 in.) Desired cylinder liner wall finish (cross-hatch pattern) . . . . . . . . . . . . . . . . 0.0006—0.0011 mm (25—45 micro-in.) (Continued on next page) CD,3274,G10,32 -19-04JAN99 10 5