REPAIR INSTBUCTIONS, PART 2 NOTE NOTE This is lo ensure lhat the @pper slede iappinq lool does Ўot damagй the pislo. due lo tool Applying gЙas6 willcaplure copper cuttlngs and prryenl lhem l@m lal ing dMn inlo the oytinder EЎsъйtheluming lool is we lqreased beloй afl emPiЎЎo ly lurn th6 nwvhйй|. 6- Th€ad lhe lap in small lhdemenls. Bemo@ the lap and w pe olf the grease acd yopper sleevй shaьcgs. Apply fйsh greas, reinslall lЎe lappЎng looland th6ad mo€ ol the copp6r sleйve.
C.ciinue this process to thread lhe tap a I lhe w5y lhrcuqh lhй copper slerye unlil no resЎslance is iйlt бnd the rap tъr.sfЎeelrTбppino in small inc@menIs and rem@ing lhe shavicgs cinimzeslh6 chance ol shavings talling into the cttinder and the sledo lurn ng in lhe cylinder head. Ensure lhal thй 1ap is cocplBl€ly through rhe 4. Adjusl the I nm rбp s lhal il йrйЎds a mlnimum ol25 mm oЎ t hch (dimension A) lЎуm lhe eЎd ol lhe lappicg lool. NOTE This йЎslres thatihe tip ot the copper stйrye is lapped бl the way throuqh, FlguEoT_fїpPЎngTodhddl'oi AcauHtoN ^caurtoN tt the @pper sleere is not @npteteЎy tapped thtoъь to lhe apenЎhA of the liD.
an end pЎ@ ol the tЎp nn brcak off and fall kto tЙ cylkdet Н tueads are noЎ съ conplelely thtough the tЎp ot Ўhe cappet sleeve, lhe tЎp @n bйak oll an t la Ўnlolhe cylЎndї fhЎtdc rcsu ndanїqetothe .ylindet p'ston. vatves ar turbochatueL 5. Llbrl€lo the iip oi lhe I mm 7. Femove the tap and lappinq t@ . L UsЎng the chipЙcuum, remove any remaininq shavinqs lym lhй coppйr sleeve.