MAINTENANCE 50 - 300 Hour Maintenance Interval Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) Have an authorized Polaris dealer perform these services. 2.5 Item Maintenance Interval (whichever comes first) Remarks 2 Hours Calendar Miles (KM) 2 E Throttle Cable / Throttle Pedal 50 H 6 M 300 (500) Inspect; adjust; lubricate; replace if necessary E Throttle Body Air Intake Ducts / Flange 50 H 6 M 300 (500) Inspect ducts for proper sealing / air leaks General Lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust Steering 50 H 6 M 500 (800) Lubricate Front Suspension 50 H 6 M 500 (800) Lubricate Rear Suspension 50 H 6 M 500 (800) Lubricate Cooling System 50 H 6 M 500 (800) Inspect coolant strength seasonally; pressure test system yearly E Fuel System 100 H 12 M 600 (1000) Check for leaks at tank cap, fuel line, fuel pump, and fuel rail. Replace lines every two years.
E Spark Plug 100 H 12 M 600 (1000) Inspect; replace as needed E Engine Oil & Filter Change 100 H 6 M 1000 (1600) Perform a break-in oil change at 25 hours or one month / always replace oil filter when changing engine oil Drive Belt 100 H 12 M 1000 (1600) Inspect; replace as needed Radiator 100 H 12 M 1000 (1600) Inspect; clean external surfaces Cooling Hoses 100 H 12 M 1000 (1600) Inspect for leaks Engine Assembly Mounts 100 H 12 M 1000 (1600) Inspect, torque to specification Exhaust Muffler / Pipe 100 H 12 M 1000 (1600) Inspect Wiring 100 H 12 M 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.
Clutches (Drive and Driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts Front Wheel Bearings 100 H 12 M 1000 (1600) Inspect; replace as needed Brake Fluid 200 H 24 M 2000 (3200) Change every two years (DOT 4) Spark Arrestor 300 H 36 M 3000 (4800) Clean out Toe Adjustment - Inspect periodically; adjust when parts are replaced Headlight Aim - Adjust as needed