MAN Operators Manual (EN)

DDC-SVC-MAN-0217 Gen 5 DD Platform Operators Manual Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved. Detroit Diesel Corporation is a Daimler company. Printed in U.S.A.

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Table of Contents Table of Contents California Proposition 65 Warning and Engine Idle Notice ......................... 4 Forward ............................................................................................................. 5 Introduction.................................................................................................... 5 Non-Genuine and Rebuilt Component Quality Alert.................................... 5 Personnel Requirements................................................................................ 5 Engine Conversions and Modifications.........................................................

6 To the Operator ................................................................................................. 7 To The Operator............................................................................................. 7 Warranty......................................................................................................... 7 Trademark Information.................................................................................. 7 Caution Summary ............................................................................................. 9 Caution Summary..........................................................................................

9 Engine Components ........................................................................................ 17 Engine Components..................................................................................... 17 DD13 Engine Components.......................................................................... 17 DD15 Engine Components.......................................................................... 18 Engine Model and Serial Number Designation........................................... 19 Engine Operation ............................................................................................

22 Engine Operation......................................................................................... 22 First Time Engine Operation....................................................................... 22 Engine Start and Routine Operation............................................................ 25 Shifting a Manual Transmission.................................................................. 30 Vehicle Emergency Operation..................................................................... 31 Detroit Diesel Electronic Controls System ................................................... 33 Detroit Diesel Electronic Controls System..................................................

33 Detroit Diesel Electronic Control System Operation.................................. 33 Detroit Diesel Electronic Control System Features..................................... 38 Engine Systems ............................................................................................... 41 Engine Systems............................................................................................ 41 Aftertreatment System................................................................................. 41 Air System...................................................................................................

44 Cooling System............................................................................................ 44 Electrical System......................................................................................... 45 Engine Brake System................................................................................... 45 Exhaust System and Exhaust Gas Recirculation System............................. 45 Fuel System................................................................................................. 46 Lubrication System......................................................................................

46 Instrument Panel Indicators .......................................................................... 48 Instrument Panel Indicators......................................................................... 48 Preventive Maintenance Intervals ................................................................ 49 Preventive Maintenance Intervals................................................................ 49 Scheduled Maintenance Intervals................................................................ 49 Preventive Maintenance Tables................................................................... 52 2 All information subject to change without notice.

Copyright © 2022 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217

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Gen 5 DD Platform Operators Manual Routine Preventive Maintenance .................................................................. 59 Routine Preventive Maintenance................................................................. 59 Inspection of the Aftertreatment System..................................................... 59 Inspection of the Air Compressor................................................................ 60 Inspection of the Air Intake System............................................................ 60 Inspection of the Turbocharger and Charge Air Cooler..............................

60 Inspection of the Batteries........................................................................... 61 Inspection of the Belts................................................................................. 62 Inspection of the Cooling System................................................................ 64 Inspection of the Exhaust System................................................................ 65 Inspection of the Fuel System...................................................................... 65 Inspection of Hoses and Fittings for Leaks.................................................

66 Inspection of the Lubricating System.......................................................... 67 How to Procedures .......................................................................................... 69 How To Procedures...................................................................................... 69 How to Perform a Parked Regeneration...................................................... 69 How to Select Diesel Exhaust Fluid............................................................ 71 How to Check the Coolant Level.................................................................

71 How to Select Coolants............................................................................... 72 How to Select Fuel....................................................................................... 75 How to Drain the Fuel Coalescer................................................................. 76 How to Restart an Engine Out of Fuel......................................................... 77 How to Check the Lubricating Oil Level..................................................... 79 How to Select Lubricating Oil.....................................................................

80 How to Clean an Engine.............................................................................. 81 How to Operate the Cruise Control and Fast Idle........................................ 82 How to Operate the Engine Brakes.............................................................. 83 Customer Assistance ....................................................................................... 88 Availability of Detroit™ Service Outlets.................................................... 88 All information subject to change without notice. 3 DDC-SVC-MAN-0217 Copyright © 2022 DETROIT DIESEL CORPORATION

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California Proposition 65 Warning and Engine Idle Notice

California Proposition 65 Warning and Engine Idle Notice California Proposition 65 Warning and Engine Idle Notice 4 All information subject to change without notice. Copyright © 2022 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217

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