12. Body Sheet Metal and Paint Repair Manual 12-1 Contents Contents Contents 12.1 BIW assembly ........................................................................................................................................ 12-3 12.1.1 Characteristics of plastic material s ..................................................................................................... 12-3 12.1.2 Plastic body parts BOM ..................................................................................................................... 12-5 12.1.3 Collision repair ...................................................................................................................................
12-8 12.1.3.1 Precautions ..................................................................................................................................... 12-8 12.1.3.2 Sequence of accident repair ......................................................................................................... 12-11 12.1.4 Specifications ................................................................................................................................... 12-18 12.1.4.1 Collision repair materials ...............................................................................................................
12-18 12.1.4.2 Assembly standard/adjustment method ....................................................................................... 12-19 12.1.4.3 Body surface clearance ................................................................................................................ 12-20 12.1.5 Adjustment method of body opening and closing parts ................................................................. 12-120 12.1.5.1 Adjustment of engine hood .........................................................................................................
12-120 12.1.5.2 Adjustment of front door .............................................................................................................. 12-121 12.1.5.3 Adjustment of rear door .............................................................................................................. 12-121 12.1.5.4 Adjustment of tailgate ................................................................................................................. 12-122 12.1.5.5 Logo paste position .....................................................................................................................
12-123 12.1.5.6 Plate/label paste position ............................................................................................................ 12-124 12.1.5.7 Symbol interpretation .................................................................................................................. 12-127 12.1.5.8 Body dimension ........................................................................................................................... 12-128 12.1.6 Sealing and rust prevention ...........................................................................................................
12-165 12.1.6.1 Precautions for rust prevention ................................................................................................... 12-165 12.1.6.2 Definition of gluing dot symbol .................................................................................................... 12-165 12.1.6.3 Body seal area ............................................................................................................................ 12-166 12.1.7 Damage diagnosis .........................................................................................................................
12-202 12.1.7.1 Description and precautions ....................................................................................................... 12-202 12.1.7.2 Collision force transmission path ................................................................................................ 12-203 12.1.8 Exploded view of parts .................................................................................................................... 12-208 12.1.8.1 Description and precautions .......................................................................................................
12-208 12.1.8.2 Body diagrams ............................................................................................................................ 12-209 12.1.8.3 Structure diagram of front wall .................................................................................................... 12-212 12.1.8.4 Structure diagram of engine compartment (BEV) ...................................................................... 12-214 12.1.8.5 Structure diagram of engine compartment (EV) .........................................................................
12-216 12.1.8.6 Structure diagram of front floor ................................................................................................... 12-218 12.1.8.7 Structure diagram of rear floor .................................................................................................... 12-220 12.1.8.8 Structure diagram of rear wall ..................................................................................................... 12-222 12.1.8.9 Structure diagram of roof (with sunroof) ..................................................................................... 12-224 VOYAH FREE