Delta CFP2000 — 7-1 Brake Resistors and Brake Units Used in AC Motor Drives

Chapter 7 Optional Accessories  CFP2000 The optional accessories listed in this chapter are available upon request. Installing additional accessories to your drive would substantially improve the drive’s performance. Please select an applicable accessory according to your need or contact the local distributor for suggestion. 7-1 Brake Resistors and Brake Units Used in AC Motor Drives Table 7-1 * 1 Calculation for 125% brake torque: (kW)*125%*0.8; where 0.8 is motor efficiency. Because of the limited resistor power, the longest operation time for 10%ED is 10 seconds (ON: 10 sec. / OFF: 90 sec.).

* 2 Refer to Chapter 7 “Brake Module and Brake Resistors” in application manual for “Operation Duration & ED” vs. “Braking Current”. * 3 For heat dissipation, a resistor of 400 W or lower should be fixed to the frame and maintain the surface temperature below 250 ° C; a resistor of 1000 W and above should maintain the surface temperature below 350 ° C. * 4 The calculation of the braking resistor is based on a four-pole motor (1800 rpm). Refer to VFDB series Braking Module Instruction for more details on the braking resistor. NOTE 1. Specification and Appearances of Brake Resistors 1-1 Wire wound resistors:

For 1000W and above, refer to the following appearance of wire wound resistor (Figure 7-1) and its model and specification comparison table (Table 7-2) for details. F A C Figure 7-1 7-2 Applicable 125%Braking Torque 10%ED*1 Max. Brake Torque*2 Motor Brake Braking Resistor Series for Each Max. Resistor Value Braking Unit Brake Unit*3 Total Min. Total Peak Spec.

for Each HP kW Torque Braking Resistor Braking Power AC Motor [kg-m] VFDB*4 P/N Q’ty Usage Current [A] Value [Ω] Current [kW] Drive [A] 1 0.75 0.5 - BR080W750 1 - 80W750Ω 1 190.0 4 3.0 2 1.5 0.5 - BR080W750 1 - 80W750Ω 1 190.0 4 3.0 3 2.2 1.0 - BR200W360 1 - 200W360Ω 2.1 126.7 6 4.6 5 3.7 1.5 - BR300W250 1 - 300W250Ω 3 108.6 7 5.3 5 4.0 2.5 - BR400W150 1 - 400W150Ω 5.1 84.4 9 6.8 7.5 5.5 2.7 - BR1K0W075 1 - 1000W75Ω 10.2 54.3 14 10.6 10 7.5 3.7 - BR1K0W075 1 - 1000W75Ω 10.2 54.3 14 10.6 15 11 5.1 - BR1K0W075 1 - 1000W75Ω 10.2 47.5 16 12.2 20 15 7.4 - BR1K5W043 1 - 1500W43Ω 17.6 42.2 18 13.7 25 18 10.2 - BR1K0W016 2 2 series 2000W32Ω 24 26.2 29 22.0 30 22 12.2 - BR1K0W016 2 2 series 2000W32Ω 24 23.0 33 25.1 40 30 14.9 - BR1K5W013 2 2 series 3000W26Ω 29 23.0 33 25.1 50 37 20.3 - 2 parallel, 4000W16Ω 47.5 14.1 54 41.0 BR1K0W016 4 2 series 60 45 25 4045*1 2 parallel, 4800W15Ω 50 12.7 60 45.6 BR1K2W015 4 2 series 75 55 30.5 4045*1 2 parallel, 6000W13Ω 59 12.7 60 45.6 BR1K5W013 4 2 series 100 75 37.2 4030*2 BR1K0W5P1 4 4 series 8000W10.2Ω 76 9.5 80 60.8 125 90 50.8 4045*2 2 parallel, 9600W7.5Ω 100 6.3 120 91.2 BR1K2W015 4 2 series H G L E B