5 REPAIRING WIRING Removal and installation XF 95 series It is very important to carry out contact crimping in the correct way to prevent electrical faults. For cold fusion a contact crimping tool is required. This tool creates a cold fusion between wire and buffer connector. 3 E501491 Fitting the contact crimp connector 1. Select the right buffer connector for the wires to be connected. Note: If three wires of the same diameter have to be connected after all, choose a buffer connector that is the same diameter as two of the wires. The single wire on the other side must be stripped to double length and folded double.
The same applies when a wire is used on one side that is twice the diameter of the other. 2. Strip the wire to a length of 4 to 5 mm. Note: The stripped wire tip may not be twisted. E501490 3. Choose the proper contact crimping tool on the basis of the buffer connector and wire diameter, and check the holes to be used. 4. Place the buffer connector in the hole of the tool and clamp it gently so the buffer connector will remain in the hole. 2-18 200303