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Руководство по эксплуатации Dot Peen Verification Kit (EN)
Оригинальное название: Dot Peen Verification Kit Quick Start Guide
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Technical Note Dot Peen Verification Kit Purpose This document provides guidance to users of the Dot Peen Verification Kit , part number SLN-0000046 . This kit consists of a light, lens, smart camera, and other accessories required to implement a verification system that is compliant with the requirements of ISO 15415 , AIM DPM guidelines , or a custom verification configuration . Kit Contents Part Number NER-011660500G 8012-2350-0104 98-000265-02 98-9000121-01 83-220126-XX Copyright ©201 8 Omron Microscan Systems, Inc.
P/N 83-220126-0 7 Rev A Quantity Description 1 NERLITE, Smart Series DOAL, 50mm, Red, M12 Connector 1 HAWK MV-4000-13, AV + VS + Verification / OCV, 35 mm HD Lens 1 AutoVISION Verification Calibration Card 1 Kit, Bracket, DOAL to HAWK MV-4000 1 User Documentation (This document)
Dot Peen Verification Kit Quick Start Guide Accessories The required accessories are an Ethernet cable for the camera, a power supply, and power cables for the camera and lighting. The selection of accessories depends on the details of the installation, such as required cable length, availability of suitable power, and whether the installation will employ continuous or strobed lighting. The minimum set of accessories required to complete a bench-top installation is shown below. In the configuration shown, the HAWK MV-4000 camera and the illuminator share a power supply via a QX-1 Connection Block.
Accessories – Hardware Configuration 1 3 4 2 DOAL Illuminator Power Supply Photo Sensor 2 Copyright ©201 8 Omron Microscan Systems, Inc. Item Part Number Description 1 8012-2350-0104 HAWK MV-4000-13, AV + VS + Verification / OCV, 35 mm HD Lens 2 61-000162-02 Cordset, Common, M12 12-Pin Socket to M12 12-Pin Plug, 1 m or 61-000148-02 Cordset, Common, M12 12-Pin Socket to M12 12-Pin Plug, 3 m 3 61-9000132-01 Cable, Adapter, HAWK MV-4000 to QX-1 4 61-9000134-0X Cordset, Host, Ethernet, M12 8-Pin Plug to RJ45
Dot Peen Verification Kit Quick Start Guide Mounting Positions The SLN-0000046 kit is designed to be mounted perpendicular to the surface of the mark being inspected. The designed standoff distance is 1.00” (25.4 mm), at which distance the field of view with the supplied 35 mm lens is 1.00” (25.4mm) x 0.75” (19.1mm). Mounting Options and Hardware The completed SLN-0000046 kit assembly is designed to be mounted by the extruded rail using the included T-nuts and corner brackets (not shown).
Applicability to Verification Standards This kit supports a camera and lighting configuration that is consistent with the requirements of ISO 15415 (Information technology — Automatic identification and data capture techniques — Bar code print quality test specification — Two-dimensional symbols) and AIM DPM 1-2006 AIM (Direct Part Mark Quality Guidelines). AutoVISION 2.0/Visionscape 6.0 and higher support the verification methodologies defined in these standards for the ECC 200 Data Matrix symbol. ISO 15415 is best-suited to high-contrast printed marks, and the AIM guidelines are intended for direct part marks.
Lighting Configurations Both of the applicable standards require that the camera be mounted perpendicular to the marked surface. The ISO 15415 standard requires at least 8 pixels per element . The AIM standard follows the ISO standard. The minimum 2D symbol element size (cell size) that will provide the required number of pixels per element with the supplied camera and lens is 0.006 inches . The ISO 15415 standard indicates basic “reference optical geometries” – meaning lighting positions – and alternate geometries that include 90 degree diffuse on-axis (such as DOAL illumination ).
When using DOAL illumination, you must enter the 90 degree angle and 628 nm wavelength into AutoVISION’s Symbol Quality Verification Tool and ensure that the angle and wavelength are also included in any resulting verification report. The AIM standard lists a number of acceptable configurations, including 90 degrees (DOAL). 3 Copyright ©201 8 Omron Microscan Systems, Inc.
Dot Pee n Verification Kit Quick Start Guide Marking Method The Dot Peen Verification Kit should be used for dot peen marks in almost all circumstances. The choice for laser marks depends on the form or the mark. If annealing/ablation has occurred, then the Dot Peen Verification Kit is appropriate if the substrate is dark. The Dot Peen Verification Kit works best with marks that are on matte diffuse surfaces (ink on matte paper). Conversely, the 1D/2D Label Verification Kit, part number SLN-0000047 , works best when the mark is on a specular/reflective surface (ink on glossy label stock).
Operation The DOAL illuminator is designed to be mounted 1.00” (25.0 mm) from the object being inspected. Configuration and use of AutoVISION verification is covered in detail in the Symbol Quality Verification Tool section of the AutoVISION Software User Manual (“autovisionmanual.pdf”, located in C:\Microscan\ Vscape\Documentation after AutoVISION installation) and also in AutoVISION Help, which can be accessed from the File menu in AutoVISION software. 4 Copyright ©201 8 Omron Microscan Systems, Inc.