E774GB Instruction Manual Power Heat Controller (EN)

Kuhnke Electronics Instruction Manual Ventura Smart Solution Power Heat Controller E 774 GB 30.06.2014 / xxxxxx

Стр. 1

This technical information is primarily directed to system designers, project engineers and device develop- ers. It does not contain any availability information. All specifications are only of a descriptive nature and are not to be understood as warranted properties in a legal sense. Exact properties and characteristics shall be agreed in the specific contract. Claims for damages against us - on whatever grounds - are excluded, except in instances of deliberate in- tent or gross negligence on our part. Reproduction of any part of this document is allowed with the author's consent only. We reserve the rights for errors, omissions and modifications. Pictures are similar.

Microsoft®, Windows® and the Windows® logo are registered trademarks of Microsoft Corp. in the USA and other countries. EtherCAT® is a registered trademark and patented technology, licenced by Beckhoff Automation GmbH, Germany. Further information about the PLCopen organisation is available at www.plcopen.org. CiA® and CANopen® are registered joint brands of CAN in Automation e.V. Title to all companies and company names mentioned herein as well as to products and product names is held by the respective en- terprises.

Стр. 2

KUHNKE Automation Table of Contents Table of Contents 1 Modification History ......................................................................................................................................... 6 2 Introduction ...................................................................................................................................................... 8 3 Reliability, Safety .............................................................................................................................................

9 3.1 Intended Use ........................................................................................................................................ 9 3.2 Target Group ........................................................................................................................................ 9 3.3 Reliability .............................................................................................................................................. 9 3.4 Symbols ...............................................................................................................................................

9 3.4.1 Danger .............................................................................................................................................. 10 3.4.2 Attention ........................................................................................................................................... 10 3.4.3 Note .................................................................................................................................................. 10 3.4.4 Under Construction ..........................................................................................................................

10 3.4.5 Instruction ......................................................................................................................................... 10 3.5 Safety ................................................................................................................................................. 10 3.5.1 Project Planning and Installation ...................................................................................................... 11 3.5.2 Maintenance and Servicing ..............................................................................................................

11 3.6 Electromagnetic Compatibility ............................................................................................................ 12 3.6.1 Definition .......................................................................................................................................... 12 3.6.2 Interference Emission ...................................................................................................................... 12 3.6.3 General Notes on Installation ...........................................................................................................

12 3.6.4 Electrical Immission Safeguard ........................................................................................................ 13 3.6.5 Cable Routing and Wiring ................................................................................................................ 13 3.6.6 Location of Installation ..................................................................................................................... 13 3.6.7 Particular Sources of Interference....................................................................................................

13 4 System Description ........................................................................................................................................ 15 4.1 Overview ............................................................................................................................................ 15 4.2 Ventura Thermo-controller Hardware Design .................................................................................... 16 4.3 Technical Properties ..........................................................................................................................

17 5 Pin Wiring ...................................................................................................................................................... 18 5.1 Power Heat Controller on EtherCAT® ............................................................................................... 18 5.1.1 Connectors ....................................................................................................................................... 18 5.2 Auxiliary Supply "24VDC", X10 ..........................................................................................................

19 5.3 Device with EtherCAT® Fieldbus Port, X7, X8 .................................................................................. 20 5.3.1 EtherCAT® Fieldbus Port X7, X8 ..................................................................................................... 20 5.3.2 Device and EtherCAT® Status......................................................................................................... 20 5.4 Output Channel Terminals, X1 … X6................................................................................................. 21 5.5 Operative Earth / Protective Earth .....................................................................................................

22 6 Mounting - Installation - Start-up ................................................................................................................... 23 6.1 General .............................................................................................................................................. 23 6.2 Installation .......................................................................................................................................... 23 6.2.1 Place of Installation ..........................................................................................................................

23 6.2.2 Preparatory Steps ............................................................................................................................ 24 6.2.3 Installation Using the Mounting Rail Adapter ................................................................................... 25 6.2.4 Removing from the Rail Adapter ...................................................................................................... 26 6.3 Power Supply .....................................................................................................................................

27 6.3.1 Short circuit Rating (SSCR) ............................................................................................................. 27 6.4 Protective Earth Conductor ................................................................................................................ 28 6.5 Output ................................................................................................................................................ 29 6.5.1 Branch Circuit protection according UL 508A ..................................................................................

Стр. 3

Table of Contents KUHNKE Automation 6.5.3 Requirements for the output lines .................................................................................................... 30 6.6 Mounting Lid ....................................................................................................................................... 30 7 Thermo-controller Operation ......................................................................................................................... 31 7.1 Starting up ..........................................................................................................................................

31 7.2 Indicators ............................................................................................................................................ 31 7.2.1 Status Indicators............................................................................................................................... 31 7.3 Status Signalling by Thermo-controller .............................................................................................. 33 7.3.1 Module State ....................................................................................................................................

33 7.3.2 Channel State................................................................................................................................... 33 7.4 Power Output Fuses .......................................................................................................................... 34 7.4.1 Replacing the Fuses ........................................................................................................................ 34 7.4.2 Type of Fuse ....................................................................................................................................

35 7.4.3 Allocation of Fuses and Output Channels ........................................................................................ 35 7.5 Thermo-controller Operation .............................................................................................................. 36 7.5.1 Channel Error at Pilot Stage ............................................................................................................ 36 7.5.2 Soft Start ..........................................................................................................................................

36 7.5.3 Error Suppression at Soft Start ........................................................................................................ 36 7.5.4 Half sine wave control ...................................................................................................................... 37 7.5.5 Mains Voltage Correction ................................................................................................................. 37 7.5.6 Fan ...................................................................................................................................................

38 7.6 Malfunctions ....................................................................................................................................... 39 7.6.1 Faults ................................................................................................................................................ 39 7.6.2 Power Mains Disturbances .............................................................................................................. 39 7.6.3 Troubleshooting................................................................................................................................

40 7.7 Preventive Maintenance .................................................................................................................... 41 7.7.1 Disposal ............................................................................................................................................ 41 8 EtherCAT® Process Data and Parameters ................................................................................................... 42 8.1 Module State ......................................................................................................................................

42 8.2 Channel State .................................................................................................................................... 44 8.3 Actual Control Values......................................................................................................................... 45 8.4 Phase Voltage .................................................................................................................................... 45 8.5 Mains Frequency ................................................................................................................................

45 8.6 Output Stage ...................................................................................................................................... 46 8.7 Version ............................................................................................................................................... 46 8.8 Module Control ................................................................................................................................... 47 8.9 Parameters .........................................................................................................................................

49 9 Maintenance .................................................................................................................................................. 50 10 CoDeSys Library for the Thermo-controller (EtherCAT®)........................................................................... 51 10.1 CoDeSys ........................................................................................................................................ 51 10.2 Output Variables .............................................................................................................................

52 10.3 Input Variables................................................................................................................................ 52 11 Appendix ...................................................................................................................................................... 53 11.1 Technical Data................................................................................................................................ 53 11.1.1 Basic Units .....................................................................................................................................

53 11.1.2 Accessories .................................................................................................................................... 53 11.2 Dimensions ..................................................................................................................................... 54 11.2.1 Power Heat Controller with Bus Bar Adapter ................................................................................. 54 11.3 Sales & Service ..............................................................................................................................

Стр. 4