Exeed TXL — руководство по ремонту M32TFL

1 - INTRODUCTION 1.1 SERVICE INFORMATION 1 How to Use This Manual (1) General information This manual includes all necessary procedures for service operations. These procedures can be divided into following three categories: • Diagnosis. • Removal and installation, replacement, disassembly and assembly, inspection and adjustment. • Inspection. Following procedures are omitted from this manual. However, they must be performed. • Use a transmission tray or lifter to perform operations. • Clean all removed parts. • Perform a visual check.

(2) Service procedure Illustrations for service procedures are used to identify components, show the assembling relevance of parts, and explain the visual check for parts. Removal and installation procedures are explained in words. Service procedures include: • Detailed removal and installation instruction • Illustration • Torque specifications • Specifications Sometimes, the illustrations of similar models are used. In this case, minor details may be different from actual vehicle. (3) Diagnosis procedure Diagnosis procedures are divided as below: • Diagnostic Trouble Code (DTC) DTC is an important hint when troubleshooting is difficult to simulate.

The malfunction can be diagnosed quickly and accurately by performing specified DTC diagnosis and check. • Problem Symptoms Table Malfunction locations can be determined quickly by troubleshooting in accordance with symptom type. (4) Specifications This manual categorizes specifications as below: • Torque specifications • Clearance specifications • Capacity specifications 2 Preparation (1) Preparation for vehicle service 2 M32TFL+F4J20+7DCT WARNING This indicates that injuries to you or other people may happen. CAUTION This indicates that damage to repairing components may happen. HINT Provide additional information to help you with service operations.

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1 - INTRODUCTION Pre-coated parts are bolts and nuts that are coated with seal lock adhesive in the factory. If a pre-coated part is retightened, loosened, or moved in any way, be sure to reapply the specified adhesive. Locking Sealant IN0006002 (12) Rubber parts and rubber hoses Avoid gasoline or oil dripping on rubber parts or rubber hoses. (13) Hose clamp Before removing a hose, observe the position of clamp so as to reinstall it to the same position. Replace deformed or dented clamps with new ones. When reusing a hose, fix the clamp on the clamp track portion of hose.

For elastic clamp, push tabs in direction of arrow as shown in illustration after installation to widen the tabs slightly. Elastic Clamp Clamp Indentation IN0007002 (14) Vise When using a vise, install protective plates on jaws of vise to prevent parts from being damaged. IN0008002 (15) Dynamometer When testing vehicle on dynamometer, pay attention to the following: • Place a fan in front of vehicle. It is best to use a fan of which the power changes in proportion to vehicle speed. • Connect an exhaust gas ventilator. Caution Exhaust gas may cause injury and death. There is odorless, colorless Carbon Oxide (CO) in the exhaust gas. People will faint and get poisoned after inhaling it.

• Cool the exhaust pipe with a fan. • Keep the area around vehicle clean and tidy. • Monitor engine coolant thermometer. 4 VEHICLE INFORMATION (1) Vehicle Identification Number (VIN) on actual vehicle 8 M32TFL+F4J20+7DCT

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2 - ENGINE ■ DTC Confirmation Procedure Confirm that battery voltage is not less than 12 V before performing following procedures. • Turn ENGINE START STOP switch to OFF. • Connect the diagnostic tester (the latest software). • Start engine and warm it up, and then read DTC again. If DTC is detected, malfunction is current. • If DTC is not detected, malfunction is intermittent. Hint: When performing circuit diagnosis and test, always refer to the circuit diagram for specific circuit and component information. (a) Check for foreign matter near turbocharger closed position. (b) Check if electronic waste gate is stuck.

(c) Push the turbocharger to closed position manually, read position voltage to check if it is out of the range of SPEC. NG Clean up foreign matter or replace turbocharger assembly. OK (a) Check if connector and wire harness are deteriorated. NG Repair or replace wire harness. OK (a) Connect diagnostic tester and clear DTCs. (b) Run the vehicle as specified procedure. The operating way should meet the conditions for corresponding fault diagnosis. (c) Read the fault information and confirm that the fault has been solved.

OK Conduct test and confirm malfunction has been repaired 172 M32TFL+F4J20+7DCT DTC P003A72 Turbocharger/Supercharger Boost Control "A" Position Exceeded Learning Limit DTC P003A73 Turbocharger/Supercharger Boost Control "A" Position Exceeded Learning Limit DTC P024437 Turbocharger/Supercharger Wastegate Actuator "A" Range/ Performance 1 Check by-pass valve actuator conditions 2 Check by-pass valve actuator connector 3 Reconfirm DTCs

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2 - ENGINE (a) Using ohm band of multimeter, measure resistances of fuel level sensor B-108 (1, 2) with red and black probes respectively; Check if they are shorted to each other or opened. - + 1 2 3 4 B-108 J11780002 NG Replace fuel level sensor assembly. OK (a) Remove Engine Control Module (ECU) from malfunctioning vehicle. (b) Install a new engine control module to malfunctioning vehicle. OK Repair or replace new module. NG (a) Connect diagnostic tester and clear DTCs. (b) Run the vehicle as specified procedure. The operating way should meet the conditions for corresponding fault diagnosis. (c) Read the fault information and confirm that the fault has been solved.

OK Conduct test and confirm malfunction has been repaired ■ Evaporation System Leakage Malfunction M32TFL+F4J20+7DCT 299 4 Check Engine Control Module (ECU) 5 Reconfirm DTCs DTC P044200 EVAP System Leak Detected (Small Leak) DTC P045500 EVAP System Leak Detected (Large Leak)

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